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Hello everybody,
Looking for any information or ideas to the possible failures. I will give as much info as possible. The Thermocouples are type K. I believe they 316 stainless steel sheath, 1/4" OD, mineral insulated, Hot junction is bead welded, 48" long w/ 15ft armored extension.
Now the install, thermocouples are in furnace, used as skin temp on 288 individual tubes. (score furnace, You can google it)
There is a protective tube that is completely closed off that allows thermocouple to contact tube. (a thermowell of sorts). temp of operation is 1600f to 1800f continuous. out of all 288 elements 24 are dual element with each going to 2 different transmitter's. The rest are taken to the DCS via thermocouple extension cable. (failure is element related, keep reading).
The problem, The thermocouples have only been is service about a year. Operations had been complaining about variations in readings. sometimes 5degf to as high as 100f. we tried venting the couples for a while, due to the contractor had sealed tubing farrels on some of the couples with some water in the extension. this had been going on for some time so we changed out some of the couples. all couples changed came up 30 to 100deg f. we tested some of the couples pulled on a Joffra dry block calibrator. set at 800degf the 'bad' thermocouples read 575f while any other new one read 800f. proving the calibrator and making a statement that thermocouples are failing.
but why?'Green Rot' is a theory I've bounced around. Don't know how to prove it if it is. I mean these are newer thermocouples. any ideas on thermocouple element failure or any other ideas? I can provide further info if needed.
Sorry guys for the long spill. just have to do that do people don't give you stupid answers like "its induced voltage". Thanks for the input.
Looking for any information or ideas to the possible failures. I will give as much info as possible. The Thermocouples are type K. I believe they 316 stainless steel sheath, 1/4" OD, mineral insulated, Hot junction is bead welded, 48" long w/ 15ft armored extension.
Now the install, thermocouples are in furnace, used as skin temp on 288 individual tubes. (score furnace, You can google it)
There is a protective tube that is completely closed off that allows thermocouple to contact tube. (a thermowell of sorts). temp of operation is 1600f to 1800f continuous. out of all 288 elements 24 are dual element with each going to 2 different transmitter's. The rest are taken to the DCS via thermocouple extension cable. (failure is element related, keep reading).
The problem, The thermocouples have only been is service about a year. Operations had been complaining about variations in readings. sometimes 5degf to as high as 100f. we tried venting the couples for a while, due to the contractor had sealed tubing farrels on some of the couples with some water in the extension. this had been going on for some time so we changed out some of the couples. all couples changed came up 30 to 100deg f. we tested some of the couples pulled on a Joffra dry block calibrator. set at 800degf the 'bad' thermocouples read 575f while any other new one read 800f. proving the calibrator and making a statement that thermocouples are failing.
but why?'Green Rot' is a theory I've bounced around. Don't know how to prove it if it is. I mean these are newer thermocouples. any ideas on thermocouple element failure or any other ideas? I can provide further info if needed.
Sorry guys for the long spill. just have to do that do people don't give you stupid answers like "its induced voltage". Thanks for the input.