From Robots to the Cloud: How KUKA is Rewiring Automation with AI

KUKA has established a new software and digital business sector called KUKA Digital. This expansion will extend KUKA's capabilities beyond traditional hardware-based automation solutions. The latest sector aims to provide a digital solution covering the entire lifecycle of production machinery and systems, from initial planning and design to operation and maintenance.

This is an image of KUKA’s portfolio of digital services. Image used courtesy of KUKA

KUKA’s New Approach to Automation

Software is increasingly becoming a cornerstone of modern mechanical engineering, transforming how industries approach automation and production processes. In response to this trend, KUKA is expanding its portfolio to include various software and digital services designed to complement and enhance traditional automation solutions. This strategic move aims to provide customers with more than advanced robotics; KUKA intends to deliver digital tools and services that simplify integration, efficient data management, and advanced connectivity across entire production ecosystems.

KUKA has started to share details about some of the digital tools in KUKA Digital’s lineup. These tools comprise 3D simulation software, which utilizes computer-generated models to visually represent a control plan and production system. This allows companies to visualize and analyze their manufacturing processes to optimize layouts and enhance efficiency. Alongside visualization, offline programming will also aid in boosting efficiency by reducing the time until production, enabling programmers to preprogram production machines. KUKA Digital’s first launch will be Mosaixx.

This is an example of KUKA’s 3D simulation software. Image used courtesy of KUKA

KUKA Digital Introducing Mosaixx: A Cloud Platform for Industrial Software-as-a-Service

KUKA is set to launch its first comprehensive digital solution by introducing Mosaixx, a cloud platform for Industrial Software-as-a-Service (SaaS). Planning, implementing, and operating a production facility requires high manual effort. Mosaixx addresses these challenges by offering an integrated platform that supports digital twins, combining tools for ECAD and MCAD programs, simulation, offline programming, and virtual commissioning. With Mosaixx, system integrators and engineers gain access to a collaborative, cloud-based environment where they can efficiently structure and securely link their workflows.

In addition to these features, Mosaixx will significantly enhance data transparency and real-time monitoring across production lines, enabling manufacturers to adapt to changes and optimize processes dynamically and quickly. The platform's open, collaborative nature also allows for integration with existing systems, regardless of the machine type or manufacturer, reducing the complexity of digital transformation for businesses of all sizes. Furthermore, with AI-driven analytics, Mosaixx will help predict maintenance needs, prevent downtime, and boost overall productivity, making it an indispensable tool for modern factories attempting to stay competitive in an increasingly digital world.

Mosaixx will debut at a digital and software event on November 7 at KUKA’s headquarters in Augsburg, Germany. This shift in focus marks a significant evolution for KUKA, aligning the company more closely with the digital needs of modern manufacturing. By expanding beyond its well-known robot and automation systems, KUKA is positioning itself as a provider of digital and software solutions, ready to support customers in achieving end-to-end digitalization and maximizing the potential of their production environments.