Latest Industry Articles

Categories

Node-RED: Accessing the Edge With a PLC Module

Node-RED: Accessing the Edge With a PLC Module

Machine designers and OEMs have several practical, economical options to achieve edge connectivity using Node-RED, one of which reduces complexity by using traditional modular PLC control.


NPN and PNP Wiring | Incremental Encoders Are Not Interchangeable

NPN and PNP Wiring | Incremental Encoders Are Not Interchangeable

Encoders rely on high-speed outputs supplying signals to a PLC. Learn why these signals cannot be interchanged at will, and some best practices for preventing false rotational counts.


Your Plant Floor: Can Diagnose Issues in Seconds, But Fix in Days

Your Plant Floor: Can Diagnose Issues in Seconds, But Fix in Days

Edge devices can spot plant problems fast but rarely fix them. Keep MQTT as the device interface and add a NATS backbone for local storage, two-way commands, and autonomous recovery.


When Testing Data Can’t Be Trusted: The Role of Calibration in Automated QC

When Testing Data Can’t Be Trusted: The Role of Calibration in Automated QC

The accuracy of many automated manufacturing systems can be verified simply by visual inspection or built-in alarms. However, quality control systems rely on a traceable process of calibration.


Automated Water Management Safeguards the Suds for a Rural Coin Laundry

Automated Water Management Safeguards the Suds for a Rural Coin Laundry

Suds-n-Duds is a staple for local Atmore, AL residents. It's critical to protect the washing machines with a system that monitors well pressure while automatically switching and flushing the municipal supply.


Reversing Motor Contactors: Interlocking Methods That Prevent Short-Circuits

Reversing Motor Contactors: Interlocking Methods That Prevent Short-Circuits

Installing a reversing contactor is only half the project; ensuring safety and reliable performance under load is a top priority for motor control designs.


Compressed Air Control Systems: Where Efficiency Is Really Won or Lost

Compressed Air Control Systems: Where Efficiency Is Really Won or Lost

Compressed air is a standard industrial fixture, but it can be expensive when years of improper maintenance and servicing finally catch up. But what can be done to prevent these rising costs?


Applying Fail-Safe Solutions to Protect Motor Control Systems

Applying Fail-Safe Solutions to Protect Motor Control Systems

Part 2 of a 2-part series. A practical look at how normally closed (NC) power contacts and feedback can drive loads toward a defined safe state under real‑world faults.


Fail‑Safe Motor Circuits: When Loss of Power Moves You Toward Safety

Fail‑Safe Motor Circuits: When Loss of Power Moves You Toward Safety

Part 1 of a 2-part series. A practical look at the failures that plague motor drive systems, even those that are rated to be fail-safe.


Getting the Right Data to the Right People Using Ignition

Getting the Right Data to the Right People Using Ignition

Endless factory floor metrics mean nothing without context. Learn how cross-platform integration solves the IT/OT divide to stop system downtime before it starts.


Using 2NO/2NC Contacts to Make Motor Starters More Fail‑Safe

Using 2NO/2NC Contacts to Make Motor Starters More Fail‑Safe

A practical look at how 2NO/2NC contactors and auxiliary contacts can clean up command, feedback, and fault logic in motor circuits.


The 100,000-Hour Myth: Decoding Industrial LED Life Cycles

The 100,000-Hour Myth: Decoding Industrial LED Life Cycles

Why do "forever" LEDs fail? A technical guide on L70 standards, multi-voltage IC drivers, and a comparison of industry-leading LED manufacturers.


Data Centers, AI, and the New Control Playbook: Weidmüller’s Perspective

Data Centers, AI, and the New Control Playbook: Weidmüller’s Perspective

Control.com chats with Weidmüller to get some insights about data center automation, learning about security, environmental impacts, regulations, and more.


How Do We Improve Uptime in a Faulting Wafer Handling Robot?

How Do We Improve Uptime in a Faulting Wafer Handling Robot?

Learn how to improve wafer handling robot uptime by identifying common faults, optimizing maintenance, and applying practical troubleshooting.


DC Bus Fundamentals in Industrial Motor Drives

DC Bus Fundamentals in Industrial Motor Drives

Learn about precharge circuits, inrush current, and understand why VFD and servo drives may trip during power-up.


How Combustible Dust Hazards Affect Automated Process Control

How Combustible Dust Hazards Affect Automated Process Control

Learn how to integrate fail-safe logic and explosion-proof design to keep your processes running safely and smoothly.


Ask an Engineer: Universal Robots Shares Four Physical AI Predictions

Ask an Engineer: Universal Robots Shares Four Physical AI Predictions

Physical AI, where technology is applied to real-world devices like robots, is set to have a major impact over the next few years. UR Shares some predictions, along with some exclusive deeper insights.


The Role of Sensors and Control Systems in Smarter Conveyor Design

The Role of Sensors and Control Systems in Smarter Conveyor Design

Conveyor technology is rapidly advancing thanks to the close integration of mechanical machines and electrical controls, but it’s important to understand how feedback improves that relationship.


Building Smarter, Faster Fault Handling with Real-Time Data

Building Smarter, Faster Fault Handling with Real-Time Data

Even highly automated control loops struggle with fault handling. Safe, effective response requires understanding each alarm’s cause and severity and clearly communicating actionable information to operators.


Modernizing Septic Systems with Proactive Innovation

Modernizing Septic Systems with Proactive Innovation

Tackling some of the world's most hostile environments with real-time data. That’s the mission of Septilink, supported by WAGO, in this prime example of predicting failures to avert disaster.