Emerson Introduces Next-Generation PACSystems Industrial PCs

Emerson has released three new industrial computers that feature high-performance computing and enhanced graphics performance, without requiring a large physical footprint. The PACSystems IPC 6010, IPC 7010, and IPC 8010 are designed to support AI and machine learning tasks such as predictive maintenance and process optimization.

The Modern Industrial Computer

While industrial computers have been used for decades, modern manufacturing techniques require more computing power. Process optimization, predictive maintenance, big data processing, cloud-based storage, and integrating hardware and software in the Industrial Internet of Things (IIoT) place more strain on processors than ever before. These processes also leverage AI and ML by managing resources more efficiently, scheduling maintenance to minimize downtime, and performing other such tasks.

Emerson’s PACSystems IPC 6010 features a small footprint, is loaded with ports, and is passively cooled through an intelligent case design. Image used courtesy of Emerson

PACSystems IPC 6010, IPC 7010, IPC 8010

All three new PACSystems IPC models feature 13th-generation Intel Core processors (i3, i5, and i7). The main difference between the three product lines is the number of cores. Where the IPC 8010 model has the most cores and the most processing capability, it also uses the most power (45 W) compared to the IPC 6010 model (15 W). In general, the more performance cores, the better the overall processing capability, and the more efficient cores, the more energy efficient. The three product lines are summarized in the table below:

Besides the processing options, there are also options for thermal management. Some models can handle temperatures of up to 70 ℃, and an optional fan is available for environments where one is permitted. Otherwise, advanced thermal management techniques keep the processors cool passively for fanless cooling.

All three models of computers are DIN rail mountable and use soldered connections for memory. This makes them much less susceptible to physical shock or vibration failure, which is essential for mounting near-moving, vibrating process equipment. Each computer comes preloaded with a licensed operating system (Windows IoT Enterprise LTSC 2021, Linux, or PACEdge) as well as a few other software packages. Solid state hard drives (4 TB), multiple gigabit Ethernet interfaces, and up to four PCIe slots make these computers easy to integrate with existing automation systems.

Emerson’s PACSystems IPC slot extension adds up to four PCIe slots to an IPC. Image used courtesy of Emerson

AI-Powered Automation

Most automation systems feature an industrial computer or controller that manages tasks, processes data, and so on. By upgrading to one of these new Emerson PACSystems IPCs, automation engineers can take advantage of enhanced processing and use AI and ML to optimize operations. Virtually any industry can benefit from this upgrade. Furthermore, with the small footprint and advanced cooling, the IPCs can be used to retrofit almost any existing system without much physical reconfiguration.