Save Time and Your Hands with Weidmüller’s Powercrimper Vario

Behold Weidmüller's Powercrimper Vario, a semi-automated electric crimping machine designed for efficiency, flexibility, and safety in panel building. It ensures perfect, reliable connections.


News January 03, 2025 by Joshua Tidwell

For those who have ever built a panel from scratch, stripping wires, wiring terminal strips, or crimping each type of connector can be time-consuming and strain your hands. Well, Weidmüller has provided a safe, flexible solution to take some of the strain off your hands with the Powercrimper Vario electric drive crimping machine. This device offers an easy, safe, semi-automated crimping device for connectors and wire end ferrules.

 

The Powercrimper Vario is suited to handle a wide variety of different connectors.
The Powercrimper Vario is suited to handle a wide variety of different connectors. Image used courtesy of Weidmüller

 

Let the Machine Work for You!

The Powercrimper Vario from Weidmüller was designed with the electrical technician in mind, offering a sophisticated solution for crimping various connectors and wire end ferrules. Its purely electric drive ensures efficient performance while adapting to different application requirements. Whether working on insulated connectors up to 6 mm² or wire end ferrules from 0.25 to 16 mm², the machine streamlines the crimping process, enabling technicians to achieve high-quality, reliable connections with ease and accuracy.

There are a few distinct advantages of using Weidmüller’s Powercrimper Vario. Its purely electric operation grants technicians versatility in production and workshop environments, minimizing energy consumption and maximizing output. The crimper features interchangeable inserts tailored for various tasks, allowing for optimal positioning and consistent crimp quality that meets demanding application standards. Additionally, the Powercrimper Vario's maintenance-friendly design facilitates quick troubleshooting and servicing, complemented by an integrated LED display that enhances usability in busy workspaces. Its compact, robust design ensures it can fit into tight spots without compromising durability, making it a valuable asset for modern panel building.

 

The inserts can be changed for insulated or wire-end ferrules to give the best crimp possible.

The inserts can be changed for insulated or wire-end ferrules to give the best crimp possible. Image used courtesy of Weidmüller

 

Everyone’s Biggest Concern: Safety!

Safety is always a concern in the electrical field, as a technician's hands are their livelihood. That's why Weidmüller prioritized safety with the Powercrimper Vario. The machine only initiates crimping when the protective screen cover is securely in place, eliminating accidental engagements. Unlike many other tools, there's no need for a separate foot switch, streamlining the workflow while enhancing safety protocols. This design consideration allows technicians to work safely and efficiently.

Having spent a lot of time building and disassembling control panels, I can envision how this tool would be an extremely useful device that saves time. However, the biggest benefit for me would be saving my hands from doing such tedious work that can take hours depending on the size of the panel, knowing that my fingers and hands will probably be suffering at the end of the day. Weidmüller has provided an all-electric crimping machine capable of efficiently crimping various connectors, which could be ideal for technicians in a production or workshop environment.