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D
Frequent Switchovers in Honeywell Controllers
The Experion type A I/O is the IO cards that fit into the C200 chassis. The HPM IO is the larger TDC HPM IO that TDC 3000 systems use. See the following Experion IO reference: https://www.honeywellprocess.com/library/marketing/notes/Exp_I-O_PIN.pdf C200 will have a Controlnet or ethernet...
dwpatterson
Post #10
Jan 12, 2017
Forum:
Programmable Logic Controller - PLC
D
Frequent Switchovers in Honeywell Controllers
What type are your I/O cards; Type A or HPM? or a mix? We found that temperature changes during the day would cause IOLIM faults as would any movement of the SM fibre. So anything that affected the optical signal in the cable was a problem. What make and model mm/SM FOC are you using?
dwpatterson
Post #6
Jan 9, 2017
Forum:
Programmable Logic Controller - PLC
D
Frequent Switchovers in Honeywell Controllers
Once your DCS has switched to the backup rack it should not switch back automatically. A manual error clear and restart of the failed rack should be required and then a manual switchover. What is your Experion I/O setup? Type of I/O? I/O interface? Remote I/O? Fibre optic type and converters...
dwpatterson
Post #3
Jan 6, 2017
Forum:
Programmable Logic Controller - PLC
D
Testing Cards for Manufacturing Defects
We had a hot spare system for the DCS consisting of; -server -workstation -network -DCS primary and backup racks -I/O racks and cards -I/O networks We therefore had running known good spare cards and a place to test cards. We could install new cards, ensure that they booted up, passed...
dwpatterson
Post #3
Jan 2, 2017
Forum:
General Automation Chat
D
Limit Switches for Valve Positioning
Proximity switches seem to becoming the standard for valve position. They are well sealed from the weather and are vibration resistant.
dwpatterson
Post #3
Dec 28, 2016
Forum:
Sensors & Calibration
D
Bailey DCS Functions
Google is amazing. I found the following while searching for Bailey function codes. What Bailey DCS do you have? List of function codes; http://solutionsbank.abb.com/SBankData/S/LOC/Advant/SymphonyHarmony/ElectronicDocumentationCDVersi/MANUALS/455517G752266/composer/i_symfc/summpage.pdf...
dwpatterson
Post #2
Dec 27, 2016
Forum:
Distributed Control Systems - DCS
D
Bumpless Control When Shifting from 3 Element to Single Element
>For boiler 3 element control using Allen Bradly control >logix PLC. How we can achieve bumpless control when we shift >from three element to single element in boiler 3 element >control logic? You can use the Maximum and minimum output limits or max and min CV values to make a non-active...
dwpatterson
Post #2
Dec 16, 2016
Forum:
General Automation Chat
D
Sending Data Thru Modbus Between Triconex & C300 Honeywell DCS
Not via ModBus. Triconex uses their own protocol for SOE, the system polling SOE events has to be able to use their SOE config files that contain tag and description info. There are OPC drivers for Triconex SOE that will work. We have used the Matricon OPC server for Triconex. Be warned...
dwpatterson
Post #3
Dec 10, 2016
Forum:
Distributed Control Systems - DCS
D
Emerson Ovation vs GE Mark VIe
You would never use a SIL rated safety system like the Mark VIe as a typical DCS. It is too expensive and complicated for general control. We used a Fisher PROVOX DCS, since upgraded to Honeywell Experion, for regulatory control, monitoring and discrete control and Triconex Tricon TMR SIS...
dwpatterson
Post #5
Dec 7, 2016
Forum:
Power Generation
D
RS232 Over Fiber Issue
Are both fiber optic runs the same? 10 m and 1 mile both multi-mode or both single mode? Do your FO drivers match the installed fiber? Multi-mode still seems to be the default automation choice. I would be surprised if the same single mode FO drivers worked with 10m and 1 mile runs. I...
dwpatterson
Post #6
Dec 1, 2016
Forum:
Networking
D
Driving an Analog Output Module of Phoenix Contact with Foxboro IA System
The Modbus address for AO or holding registers is 03.
dwpatterson
Post #3
Nov 21, 2016
Forum:
General Communications Chat
D
Drum Three Element Level Control
The advantages of 3 element cascade level control: -feedwater flow loop compensates for variation in BFW flow and supply pressure -feedwater flow loop means that level control loop can be tuned for drum level control and does not have to be as fast acting with the flow loop taking care of...
dwpatterson
Post #2
Oct 24, 2016
Forum:
Power Generation
D
PID Configuration of Minimum Flow Controller for Centrifugal Pump
No just PID but the min flow loop needs enough gain to get the recirc valve open within the time delay on the min flow pump trip when there is a big flow decrease, i.e. boiler trip. Valve tuning or characterization may also be required to get the recir valve open quickly enough. Smart...
dwpatterson
Post #2
Oct 16, 2016
Forum:
Process Control
D
Controlling a Stepper Motor
A majority of the 3D printers use Ardunio uPU boards, but they also use a stepper motor driver shield to supply the higher voltage and currents required. How are you connecting the stepper motor? And what is it's size, voltage and current rating?
dwpatterson
Post #2
Oct 15, 2016
Forum:
Motion Control
D
Requirements for Sil 3 System
>kindly explain sil 3 system requirements.... For a SIS (Safety Instrumented System) to meet a specified SIL level requires that all parts of the system meet that reliability level. Therefore your field instruments (inputs) and valves (final elements) must have the same level of reliability...
dwpatterson
Post #4
Oct 14, 2016
Forum:
General Automation Chat
D
Simulation Control Environment
Do you have a physical controller installed and configured? If not, you can only save to project. The simulation environment requires a separate PC for installation and running of the simulation environment...
dwpatterson
Post #2
Oct 10, 2016
Forum:
Computing
D
does Ex d Ib need IS barrier?
The device has to be explosion proof because of it's power requirements. But the sensor and signal wiring(?) can be IS. I have seen this with a 4 wire ultrasonic flowmeter, where the power wiring and transmitter enclosure were explosion proof but the signal output with a barrier was IS.
dwpatterson
Post #6
Sep 26, 2016
Forum:
General Automation Chat
D
does Ex d Ib need IS barrier?
The power will have to cabled to the gas detector as explosion proof. Unless the manual says something about it being loop powered. Confirm in the manual that the detector has a barrier for the sensor or that it must be explosion proof wiring. Maybe only the detector outputs are IS.
dwpatterson
Post #2
Sep 22, 2016
Forum:
General Automation Chat
D
Looking for resources and training , any advice
Since you have an Experion system, go to their web site and register for access, they have all the manuals and docs available on line and as pdf downloads: https://www.honeywellprocess.com/en-US/pages/default.aspx or...
dwpatterson
Post #2
Sep 19, 2016
Forum:
General Automation Chat
D
Testing the response of the process to different PID control algorithms
The Experion PID parameters are tunable online and can be uploaded to Project to save them. I would start with the standard PID block and equation B (proportional and integral on error and derivative on changes in PV). Gain options are linear, gap, non-linear or external. Linear gain is the...
dwpatterson
Post #2
Sep 17, 2016
Forum:
Process Control
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