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Stepper Motor Control for Mitsubishi’s FX Series PLCs

Stepper Motor Control for Mitsubishi’s FX Series PLCs

Stepper motor control can be useful for motion applications. Learn the circuit connection and programming instructions for implementing stepper motor control using GX Works 2 on MELSEC FX-Series PLCs.


Going Against the Flow | Reversing Single-phase Industrial Motors

Going Against the Flow | Reversing Single-phase Industrial Motors

Three-phase motors are a backbone of the modern industrial control landscape. But plenty of applications still rely on single-phase motors. Can these types of motors be reversed, and if so, how?


PID for Your PLC Using SP and PV. So Many Acronyms, So Little Time

PID for Your PLC Using SP and PV. So Many Acronyms, So Little Time

Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the process than simply picking gain (k) values and calculating an output value.


What’s New? SICK Adds Sensor and Encoder Products to Catalog

What’s New? SICK Adds Sensor and Encoder Products to Catalog

SICK has released a new time-of-flight (TOF) safety vision sensor and a new contactless linear encoder to the product catalog, intended to impact new automation systems in mobile and linear motion designs.


News Jun 15, 2023 by Seth Price
Controlling and Troubleshooting Common DC Motors

Controlling and Troubleshooting Common DC Motors

Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?


Siemens Expands The Popular SINUMERIK ONE Product Line for CNC Control

Siemens Expands The Popular SINUMERIK ONE Product Line for CNC Control

Siemens releases a new version of the SINUMERIK CNC product line and upgrades their digital twin simulation software, allowing users to increase productivity and reduce waste better than ever before.


News Jun 14, 2023 by Shawn Dietrich
New Mitsubishi Electric Compact PLC: More I/O Power in a Smaller Size

New Mitsubishi Electric Compact PLC: More I/O Power in a Smaller Size

Mitsubishi Electric Automation expands the iQ-F series of compact PLCs with the powerful and affordable FX5S that uses familiar programming software while increasing the range of I/O and communication.


News Jun 11, 2023 by Shawn Dietrich
Siemens Releases a New Virtual PLC, the S7-1500V

Siemens Releases a New Virtual PLC, the S7-1500V

The SIMATIC S7-1500V is Siemens's newest PLC, but it looks completely different than any other PLC… Mainly because it doesn’t physically exist.


News Jun 08, 2023 by Shawn Dietrich
Industrial Robot End-of-Arm Tooling Comparison and Selection

Industrial Robot End-of-Arm Tooling Comparison and Selection

Most grippers are powered by either air or electricity. Learn about the questions and factors an engineer should consider to make the best decisions while selecting a gripper to use for unique applications.


How To: Using Set/Reset Instructions in Mitsubishi’s MELSEC PLCs

How To: Using Set/Reset Instructions in Mitsubishi’s MELSEC PLCs

Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use set/reset instructions in MELSOFT series GX Works2 to latch and release an output.


Closing the Loop: Feedback, Feedforward, and Adaptive Control

Closing the Loop: Feedback, Feedforward, and Adaptive Control

Process automation relies on precise control systems to operate production equipment for everything from lumber to pastries. Using control algorithms produces stable, accurate, and often delicious results.


Introduction to Transfer Functions for Control System Analysis

Introduction to Transfer Functions for Control System Analysis

Transfer functions allow systems to be converted from non-algebraic time measurement units into equations that can be solved, but how do these functions work, and why do we use them?


Highlights and Photos from Automate 2023

Highlights and Photos from Automate 2023

Join Control Automation for a review of the show highlights and a special feature of some exciting booths visited on the last and final day of the Automate trade show. Excited for the next year of innovation!


News May 28, 2023 by David Peterson
Introduction to System Dynamic Responses

Introduction to System Dynamic Responses

System dynamics is primarily concerned with understanding complex systems’ behaviors over time. Mathematical and computer models can help identify responses before turning to costly real-world experiments.


Automate 2023: First Glimpse From the Show

Automate 2023: First Glimpse From the Show

It’s the first two days of Automate 2023, and the Control Automation team hit the streets to learn about the latest and greatest technology rocking the world of robotics and industrial automation!


News May 24, 2023 by David Peterson
Automate 2023 Is Kicking Off! Showcasing the “World’s First Cobot Spot Welder” and Other Automation Feats

Automate 2023 Is Kicking Off! Showcasing the “World’s First Cobot Spot Welder” and Other Automation Feats

Automate 2023 has begun! This year’s trade show features some exciting new technologies, including automation solutions from Universal Robots, Bosch Rexroth, and DENSO Robotics.


News May 22, 2023 by Shawn Dietrich
Joystick Controls: How Do You Use Them For Automated Systems?

Joystick Controls: How Do You Use Them For Automated Systems?

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?


Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!


Understanding Wire Color Codes for Industrial Electrical Applications

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?


The Mechanic’s View of Control: Belt Drives

The Mechanic’s View of Control: Belt Drives

Rubber belts have lived under the hood of nearly every car since they first took to the streets, but they also transmit power through all kinds of industrial machine drives as well.