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Closing the Loop: Feedback, Feedforward, and Adaptive Control

Closing the Loop: Feedback, Feedforward, and Adaptive Control

Process automation relies on precise control systems to operate production equipment for everything from lumber to pastries. Using control algorithms produces stable, accurate, and often delicious results.


Introduction to Transfer Functions for Control System Analysis

Introduction to Transfer Functions for Control System Analysis

Transfer functions allow systems to be converted from non-algebraic time measurement units into equations that can be solved, but how do these functions work, and why do we use them?


Highlights and Photos from Automate 2023

Highlights and Photos from Automate 2023

Join Control Automation for a review of the show highlights and a special feature of some exciting booths visited on the last and final day of the Automate trade show. Excited for the next year of innovation!


News May 28, 2023 by David Peterson
Introduction to System Dynamic Responses

Introduction to System Dynamic Responses

System dynamics is primarily concerned with understanding complex systems’ behaviors over time. Mathematical and computer models can help identify responses before turning to costly real-world experiments.


Automate 2023: First Glimpse From the Show

Automate 2023: First Glimpse From the Show

It’s the first two days of Automate 2023, and the Control Automation team hit the streets to learn about the latest and greatest technology rocking the world of robotics and industrial automation!


News May 24, 2023 by David Peterson
Automate 2023 Is Kicking Off! Showcasing the “World’s First Cobot Spot Welder” and Other Automation Feats

Automate 2023 Is Kicking Off! Showcasing the “World’s First Cobot Spot Welder” and Other Automation Feats

Automate 2023 has begun! This year’s trade show features some exciting new technologies, including automation solutions from Universal Robots, Bosch Rexroth, and DENSO Robotics.


News May 22, 2023 by Shawn Dietrich
Joystick Controls: How Do You Use Them For Automated Systems?

Joystick Controls: How Do You Use Them For Automated Systems?

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?


Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!


Understanding Wire Color Codes for Industrial Electrical Applications

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?


The Mechanic’s View of Control: Belt Drives

The Mechanic’s View of Control: Belt Drives

Rubber belts have lived under the hood of nearly every car since they first took to the streets, but they also transmit power through all kinds of industrial machine drives as well.


HIWIN Expands Linear Axis Offerings, Adds Profile Width to Established Technology

HIWIN Expands Linear Axis Offerings, Adds Profile Width to Established Technology

HIWIN has added to its existing linear motor and cantilever axis product lines, with each model now available with a profile width of 100 mm, making for a compact linear motor axis and a larger, higher-performing cantilever axis.


News May 07, 2023 by Shawn Dietrich
The Mechanic’s View of Control: Types of Gear Drives

The Mechanic’s View of Control: Types of Gear Drives

Although electrical systems often receive the highest praise for advancement, precision, and technological innovation, the world would be stuck without mechanical power delivery systems like gear drives.


Sci-Fi on the Factory Floor: Brain-machine Interfaces

Sci-Fi on the Factory Floor: Brain-machine Interfaces

While robotic "mind control" is still very early in development, a fully-integrated brain-machine interface would result in having a thought acted out in real life just by merely thinking of it.


News Apr 18, 2023 by Seth Price
A Look at Magnetic and Inductive Sensing: Sensor Principles and Types

A Look at Magnetic and Inductive Sensing: Sensor Principles and Types

Seeing use in a variety of industrial applications for position sensing and object detection, inductive sensors are based on the phenomenon of magnetism and its resultant magnetic fields.


SMC Ups Pneumatic Offerings With CXS2 Series of Dual Rod Cylinders

SMC Ups Pneumatic Offerings With CXS2 Series of Dual Rod Cylinders

SMC has added to its CXS product family with the CXS2 series of pneumatic actuators. The new series of dual rod cylinders is faster and has a higher kinetic energy capacity than SMC's previous offerings.


News Apr 13, 2023 by Shawn Dietrich
Control Wiring for Variable Frequency Drives (VFDs)

Control Wiring for Variable Frequency Drives (VFDs)

Many VFDs use digital inputs to control operation, rather than PLC-driven network communications. Learn about 2-wire and 3-wire digital input control schemes for ABB, Omron, Rockwell, and others.


Fluid or Electric Power? Understanding Hydraulic and Pneumatic Motors

Fluid or Electric Power? Understanding Hydraulic and Pneumatic Motors

There are many different kinds of electric motors used for industrial power transfer, but there are also hydraulic and pneumatic motors that can lend advantages in some situations.


Motor Control Expanded: Rockwell Automation Announces Product Upgrades

Motor Control Expanded: Rockwell Automation Announces Product Upgrades

Motor control is accomplished by circuit devices from simple contactors to complex frequency drive systems. Rockwell Automation recently added a host of new features and upgrades to common product lines.


News Apr 11, 2023 by David Peterson
High Torque Hägglunds Quantum Motors Now Available Through Rexroth

High Torque Hägglunds Quantum Motors Now Available Through Rexroth

Bosch Rexroth’s new Hägglunds Quantum motors offer high torque at high efficiency—fit for use on mobile machinery, such as construction or mining equipment, or in stationary processing facilities.


News Apr 05, 2023 by Seth Price
Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.