Banner Introduces R50 Zero Pressure Accumulation Control Modules

Banner Engineering has recently launched the R50 zero pressure accumulation control module, a compact, plug-and-play controller that offers users zone logic control for conveyor systems. The new solution comes with built-in support for both zero pressure accumulation and slug release modes. It works with any 24 V DC-powered conveyor zones, including gear motors, motor rollers, and air clutches, regardless of the brand, ensuring application in a range of industries.

The new R50 zero pressure accumulation control module for conveyors. Image used courtesy of Banner Engineering

R50 Zero Pressure Accumulation Control Modules

The new R50 module is designed to eliminate complexity in conveyor zone control. It features 4-pin M12 connectors for quick installation and has two operational modes: zone pressure accumulation (ZPA) and slug release.

The ZPA mode enables a zone to operate independently, gently handling the movement of mixed-sized products by maintaining a consistent gap and only allowing the item to advance when the downstream zone is clear. The slug release mode allows every zone to move at the same time, bypassing sensor control to quickly clear long backlogs and maximize output during peak demand cycles.

This dual-mode design flexibility provides users with the ability to instantly choose between optimizing control for precise product spacing or achieving the maximum speeds in conveyor operation. The mode of operation is determined by applying a signal to pin 4 for ZPA or pin 2 for slug release.

The R50 module is fitted in a conveyor belt system with zones for consistent spacing and coordination of material handling. Image used courtesy of Banner Engineering

Conveyor Zone Control

With a fully sealed design, the R50 control module is protected against moisture and dust in industrial environments, making it suitable for use in packaging lines, manufacturing, distribution centers, e-commerce fulfillment centers, and warehouse floors. The module is compatible with 24 V DC conveyor systems that use discrete signals for start/stop conveyor zone control.

The R50 is equipped with LED indicators on both sides, making instant verification of operational status and diagnostic data easily visualized, regardless of the mounting orientation. When it comes to installation, the unit comes in a compact 50 mm form factor that works well with space-constrained conveyor frames. It also features a configuration-free setup, eliminating downtime during line expansion and upgrades.

The R50 features a compact 50 mm design for mounting on conveyor frames where space is at a premium. Image used courtesy of Banner Engineering

Advancing Conveyor Systems

As the demand for modular, low-code automation grows, companies are increasingly adopting solutions like Banner’s R50 control module that eliminate the need for a custom program that consumes time. Banner's new solution delivers immediate zone intelligence, shortening deployment time. This reduction in deployment time, with its modular plug-and-play design, makes the new control module a suitable choice for those seeking automation solutions for quick system retrofits, commissioning, and adaptable material handling and conveyor system upgrades.