ABB Reveals New Electromagnetic Flowmeters: ProcessMaster and AquaMaster

ABB looks to create a future-proof product lineup for customers by combining two advanced electromagnetic flowmeters, the ProcessMaster and the Aquamaster.

A look at the AquaMaster and the ProcessMaster

ABB, a multinational corporation specializing in electrification, automation, and digitalization technologies, has recently released its latest flowmeter lineup. The new meters streamline ABB’s product portfolio by converging two of ABB’s existing advanced flowmeters, the ProcessMaster and AquaMaster.

The ProcessMaster FEP300 is a versatile and cost-effective flowmeter that offers users accuracy for various process industry applications. It features fundamental capabilities, quick delivery, and straightforward documentation for implementation. The ProcessMaster FEP300 standard version features a modular design with the industry's broadest selection of liners, electrodes, and sizes, catering to demanding applications across sectors like chemical, power, oil & gas, pulp & paper, and metals & mining.

The ProcessMaster FEP 300 looks to provide users with enhanced functionality and extended diagnostic functions. Image used courtesy of ABB

The AquaMaster flowmeters continuously measure and record real-time data on water flow, providing precise information about the volume passing through a pipe. Positioned at various points within a distribution network, they offer a detailed overview of pipeline conditions by detecting minor flow variations. This capability helps pinpoint small leaks, which, despite their size, can lead to significant water loss over time.

ABB Looks for the Future of Automated Flow Meters

The latest flowmeter portfolio from ABB looks to futureproof ABB’s customer investments by offering a modular upgrade path to IoT environments. In addition, they look to enhance inventory management by reducing total ownership costs. There are several benefits to the latest release, but the main enhancements include high-performance capability, system modularity, and IoT connectivity.

ABB’s global launch of its next-generation electromagnetic flowmeters happened in Shanghai. Image used courtesy of ABB

IoT connectivity enhances efficiency by automating processes and enabling real-time monitoring. It supports predictive maintenance, reduces downtime costs, and provides valuable data for better decision-making. Users benefit from improved safety, productivity, and inventory management. Remote control capabilities from IoT-capable equipment like the AquaMaster and ProcessMaster offer flexibility, while scalable solutions allow for easy expansion.

While the new ProcessMaster is designed for use within industrial and utility plants, the updated AquaMaster models are tailored for external applications, providing users with measurement accuracy for water transportation, distribution, and billing. ABB hopes to reduce landfill waste accumulation by delivering a modular product that can scale well over time. Modularity can offer other benefits, like gradual system upgrades over time.

Modularity and IoT Connectivity

The new flowmeter lineup is based on a unified technology platform, enabling customers to use various sensors and transmitters without needing pre-configured settings. It offers customizable communication options and simplifies upgrades, ensuring compatibility with previous-generation electromagnetic flowmeters. This modular approach allows users to adapt to evolving technology and operational needs without major overhauls, thereby reducing the total cost of ownership and extending the product lifecycle.

The flowmeter models have built-in IoT connectivity, offering users various high-speed communication options for plant-based and remote field applications. This enhances the visibility and control of connected flowmeter assets, providing improved data analytics and process control. Additionally, the new ProcessMaster and AquaMaster lines benefit from advanced manufacturing techniques at ABB, which reduce lead times and help facilitate plant integration.