Banner Powers Up Smarter Industrial Connections

Banner Engineering has expanded its industrial connectivity portfolio with new M12 power splitters, molded junction blocks, and shielded cordsets designed to simplify distributed machine wiring and improve system reliability. The new R95 M12 Power Splitter combines logic and motion power distribution in a compact form factor suited for conveyor and material-handling systems, while updated 18 AWG and shielded 22 AWG cordsets address voltage drop and electromagnetic interference challenges in demanding industrial environments. With redesigned connectors, cable-tray compatibility, and flexible installation options, the new products support the growing shift toward modular, decentralized automation architectures.

The new R95 M12 Power Splitter provides compact power distribution for industrial use. Image used courtesy of Banner Engineering

R95 M12 Power Splitter Combines Logic and Motion Power

Banner's new R95 M12 Power Splitter is a compact device that manages both low-voltage logic and high-current loads in a single unit. It offers four 4-amp A-code power outputs for low-power field devices and a 16-amp L-code passthrough for motor-driven rollers (MDRs) and controllers. With this setup, a single power source can run both motion systems and control electronics, eliminating the need for separate distribution networks.

This unit works well for conveyor and material-handling setups where space is limited, and wiring can be complex. It works with Banner's R50C Motor-Driven Roller Controller, simplifying the setup of daisy-chained power for conveyor systems. Its small size lets you install it close to field devices, reducing cable routing and helping machine builders organize cabinet layouts.

The new 18 AWG Cordset for distributed industrial setups. Image used courtesy of Banner Engineering

New 18 AWG Cordset Reduce Voltage Drop

Banner has also introduced a new M12 A-Code 18 AWG cordset for situations where reducing voltage drop over long cable runs is important. The thicker 18 AWG wires help keep voltage steady for devices that are far from the control source. This is important in distributed industrial setups, where long cables can affect the operation of sensors and actuators.

The new cordsets feature redesigned, molded connectors that accommodate larger cables and are easier to handle during installation. Banner also added an easy-grip surface and a keyway indicator to help align connectors in tight spaces. There are two jacket options: PVC for budget-friendly, fixed setups and TPE for areas with frequent movement or exposure to welding spatters.

These cordsets are approved for both instrument tray cable (ITC) and power-limited tray cable (PLTC), so you can install them directly in cable trays without conduits. This helps reduce labor and material costs in large automation projects. To fit different routing needs, the cordsets come with straight or right-angle M12 A-code 4-pin connectors. Standard lengths range from 1 to 15 meters, and custom options are available for specific applications.

The new 22 AWG Cordset is EMI-resistant. Image used courtesy of Banner Engineering

Shielded 22 AWG Cordsets Improve EMI Resistance

The company has also introduced new shielded M12 A-code 22 AWG cordsets for industrial settings with high electrical noise. In these environments, signal cables often run next to motor drives, switching power modules, and high-current lines, creating strong electromagnetic interference (EMI) that can affect analog measurements and communication stability. The new 22 AWG cordsets use shielded conductors to improve noise immunity and keep signals clear near high current sources. They also use Banner’s redesigned molded connector body, which fits larger cable diameters and makes installation easier.

To maintain shield continuity and EMI protection, the cable shield connects directly to the coupling nut of a straight M12 A-code 5-pin connector. Like the 18 AWG models, these 22 AWG cordsets are approved for both ITC and PLTC applications so that you can install them in cable trays for fixed industrial setups. They are available in standard lengths from 1 to 15 meters, with custom options also offered.

Supporting Modular Industrial Wiring Architecture

The launch of these new splitters and cordsets shows the industry's shift toward modular, distributed machine wiring. As automated systems become more decentralized, there is a growing need for compact connectivity hardware that makes installation easier and keeps electrical systems reliable. With compact power distribution, improved performance, and EMI resistance, Banner’s latest solutions are good options for engineers seeking reliability, easy maintenance, and simple wiring in demanding industrial environments.

Featured image used courtesy of Adobe Stock