Elite Robots Integrates 3D Scanning Into Inspection Process

In collaboration with Scanology, Elite Robots has launched an integrated 3D scanning and inspection system designed to automate precision quality checks. The new AM-Desk platform mounts a high-accuracy 3D scanner on an Elite collaborative robot, enabling full-part inspection and surface defect detection without manual input. With seamless control through DefinSight software, the system streamlines measurement, calibration, and data processing for faster, more reliable manufacturing inspection.

The AM-Desk Scanology system. Image used courtesy of Elite Robots

3D Scanning Applications

Inspecting parts after modifications, such as machining or welding, is very important in manufacturing. Typical inspection processes require contact measuring tools like micrometers and calipers. While this inspection style is effective, it is also very time-consuming and requires human interaction, which introduces variables that could cause errors. A 3D vision system eliminates inspection errors and speeds up the process. Recently, Elite Robots has entered into a joint venture with Scanology, a Scantech company, to offer an all-in-one robotic 3D vision inspection system.

A collaborative robot scanning a wheel. Image used courtesy of Elite Robots

Automated 3D Measurement Solution

3D scanners can scan an object and make a digital copy for inspection purposes. The caveat is that when the scanner is fixed-mounted, it can only scan two or three sides of the object. By mounting the scanner on a robot, it can move around the part and inspect all sides, thus creating a complete 3D digital model. Because the scanner is mounted on the robot, each part can be inspected as the machining is complete. The Scantech AM-Desk automated 3D measurement system is a plug-and-play system that allows technicians to scan and measure components within five minutes. The new offering from Elite robots combines the sophisticated 3D scanning hardware with an existing collaborative robot to offer a fast yet accurate, non-contact measuring system, capable of up to 0.02 mm of accuracy.

Not all robots are created equal, and the EC66/CS66 are no different. A collaborative robot designed for machine tending and inspection with a repeatability of ±0.02 mm and a payload of up to 6kg. The intuitive nature of the collaborative robot makes it an excellent platform for a mobile 3D scanning system. As part geometry and size changes, the robot paths can easily be re-taught or completely re-programmed, making part changovers a breeze. The AM-Desk utilizes the EC66 or the CS66 to offer a completely integrated robot and 3D scanner solution.

Because of the partnership between Elite Robots and Scanology, only one software installation is needed to control your robot and build your inspection program. The DefinSight software supports robot control, automatic calibration, model scanning, and point cloud processing. After measuring the part, most companies require data collection or interfacing with a control system for further automation and analysis. With DefinSight’s open interface and control scripts, technicians can interface with PLCs, edge servers, or MES systems.

A Scanology system being used to inspect car doors. Image used courtesy of Scantech

Automated Inspection

Inspecting components is a required step in manufacturing, but inspecting parts by hand is inefficient. By using a robotic system like the Scanology system from Elite and Scantech, manufacturers can inspect their parts more efficiently while collecting data on each part. With this new system from Elite, designers and manufacturers can build a complete machine tending and inspecting system that is easy to use and integrate into their existing manufacturing process.