“KR TITAN ultra Go!” KUKA Expands Heavy-Duty Robot Portfolio

KUKA has expanded its robot options within the KR TITAN ultra family, a six-axis industrial robot line designed for large-payload handling and extended-reach applications. The new robot variants support payloads up to 1,000 kg with reaches of over 4,200 mm and 3,700 mm.

The KR TITAN ultra line targets heavy-duty applications where stability, repeatability, and cycle time must be maintained under extreme load conditions.

KUKA has expanded its KR TITAN ultra line with two new models featuring a payload of up to 1,000 kg and reaches of over 4,200 mm and 3,700 mm. Image used courtesy of KUKA

KR TITAN ultra Model Variants

KUKA has added two new models to its KR TITAN ultra line, expanding the series to four configurations. More variants enable integrators to match reach and load requirements to specific applications.

• KR 1000 R4200-2 F – 1,000 kg payload, 4,218 mm reach (Foundry version)
• KR 1250 R3700-2 F – 1,250 kg payload, 3,726 mm reach (Foundry version)
• KR 1500 R3200-2 – 1,500 kg payload, 3,226 mm reach (Standard version)
• KR 1500 R3200-2 F – 1,500 kg payload, 3,226 mm reach (Foundry version)

The new 1,000 kg models provide a reach of over 3,700 mm and 4,200 mm, while the existing 1,500 kg models focus on maximum lifting capacity. There are also foundry variants designed for tough environments with dust, heat, and moisture.

A look at KUKA’s KR TITAN ultra robot lineup, capable of handling payloads of up to 1,500 kg. Video used courtesy of KUKA

Heavy-Duty Automation

The KR TITAN ultra targets applications where payloads are heavy, reach is long, and controlled motion is a must. KUKA has designed its KR TITAN ultra robots with a rigid frame and double-link arm configuration to handle high moments of inertia, enabling controlled handling of large components.

In automotive production, the KR TITAN ultra robots are able to tackle multiple tasks, including handling battery packs, body modules, and heavy tooling, supporting body-in-white and large fixture operations.

In battery manufacturing, the KR Titan ultra robots come with an extended reach covering wide stations without having to reposition the base. The combination of payload and working envelope can also support large-format components, while foundry variants enable use in environments with dust, heat, and moisture.

KR TITAN ultra robots can move large automotive chassis, thanks to their high payload capacity and extended reach. Image used courtesy of KUKA

Scalable Automation Solutions

With the KR TITAN ultra payload now being able to reach over four meters, the KR TITAN ultra expands KUKA’s capabilities in high-mass automation. The newest model configurations enable integrators to balance reach and load requirements with a rigid mechanical design supported for handling of high-inertia components.