KUKA Expands Small Robotics Portfolio With KR AGILUS ultra Series

KUKA has added the KR AGILUS ultra to its small robotics portfolio as the next generation of the KR AGILUS platform. The robot offers improved performance compared to previous generations, with a higher rated payload of up to 16 kg, faster axis movements, reduced vibration, and improved positioning accuracy. As a result, cycle times are shorter, allowing the robot to perform dynamic handling, loading and unloading, testing, and inspection tasks more efficiently.

The combination of performance and compact size makes the KR AGILUS ultra suitable for electronics manufacturing, automotive production, and general industrial automation.

KUKA has expanded its KR AGILUS series with the compact KR AGILUS ultra. Image courtesy of KUKA

Designed for High-Density Automation Environments

The KR AGILUS ultra is available in multiple variants, with payloads ranging from 10 kg to 16 kg and reaches ranging from approximately 900 mm to 1100 mm. High rigidity and precise motion control enable the robot to handle complex tools, fixtures, or multiple workpieces in parallel.

Standard features include ESD protection, suitability for ISO Class 5 clean rooms, and global certifications for use in international markets. Typical applications include precision assembly, advanced semiconductor packaging, compact machine tending cells, inspection systems, and high-speed pick-and-place operations in consumer goods manufacturing.

Compact Design With AI-Ready Control Compatibility

The KR AGILUS ultra maintains a small footprint despite its increased payload capacity. The robot supports full-angle installation, including floor, wall, and ceiling mounting positions. Control compatibility remains a key advantage. The robot operates with KUKA’s KR C5 micro controller and iiQKA.OS2 operating system. The platform provides a modern, web-based interface and supports multiple communication protocols for integration into existing automation systems.

AI readiness is included as part of the control architecture. KUKA intends for this to allow for future expansions and software-based enhancements as automation requirements evolve.

The KR AGILUS ultra features full-angle installation for ceiling, floor, and wall mounting. Image used courtesy of KUKA

Full IP67 Protection for Integrated Applications

The KR AGILUS ultra is designed for use in integrated production environments where exposure to liquids and cleaning agents is common. The robot features full IP67 certification across the entire system, protecting it against splash water, emulsions, and cleaning fluids.

Earlier designs often limited protection to individual axes or components. The KR AGILUS ultra extends protection to the complete robot. This allows direct deployment next to injection molding machines and in highly integrated cells with frequent washdown requirements. The robot uses a compact six-axis design with internal cable and energy routing. Interference contours are reduced, and integration into confined spaces is simplified. These characteristics are particularly relevant in advanced packaging and cleanroom-adjacent applications.

Supporting the Shift Toward Compact, Decentralized Automation

Manufacturing systems continue to move toward higher levels of integration and decentralization. Compact robots with increased payload capacity and advanced control capabilities are becoming more important in production environments with limited space. The KR AGILUS ultra addresses these requirements by combining power, precision, and environmental robustness in a small robot platform. The result is a flexible solution designed for demanding, space-constrained automation applications.