Banner Introduces Programmable Indicators and Wireless Ethernet Radios

Smooth production often comes down to clear feedback for operators and dependable communication between machines. Visual indicators can be a massive help with introducing new processes or dialing in existing ones by helping to guide operators through process steps, while wireless networking connects equipment without relying on long cable runs. Together, these tools reduce wiring requirements and give operators better visibility into what is happening across the operation.

Recently, Banner Engineering introduced two products designed to support these goals. The S22 programmable indicator and touch button deliver configurable visual feedback and operator interaction through IO-Link or Modbus. The DX700ER Ethernet Data Radio provides wireless Ethernet connectivity where long cable runs are impractical.

An industrial control panel featuring illuminated indicators and operator controls communicates machine status and guides operator actions. Image used courtesy of Banner Engineering

S22 Programmable Indicators and Touch Buttons

Banner’s S22 flush-mount devices combine visual indication and operator interaction in a 22 mm form factor designed to integrate cleanly into panels, machines, and workstations. The programmable versions allow centralized configuration and access to device data directly from the control system with support for IO-Link and Modbus communication.

Operators can configure a range of visual functions to help out operators, such as color options, LED animations, brightness, and timing patterns. These settings let the indicator convey machine states, signal process steps, or confirm operator actions. Used consistently across a production line, color and animation patterns can help operators recognize conditions more quickly.

The touch-button versions use capacitive sensing, allowing activation without applying force. They respond to bare and gloved hands and can reduce repetitive strain associated with mechanical pushbuttons. Touch interaction also allows two-way communication between operator and equipment. For example, the system can signal when a process step is ready and confirm when an operator completes a required action.

Banner’s S22 devices are available in touch button (left) and indicator variants. Image used courtesy of Banner Engineering

Rugged Construction and Flexible Configuration

The S22 devices are intended for use in industrial settings where components are exposed to dust, liquids, and frequent cleaning. The housing is made of polycarbonate and rated IP67 and IP69K, allowing it to withstand immersion and high-pressure washdowns. There is also less potential for wear over time because of the solid-state design. Installation is standardized by a M12 quick-disconnect connector, speeding up both setup and replacement. When a unit is swapped out, IO-Link or Modbus communication allows configuration settings to be restored without requiring extensive manual reconfiguration.

Banner also offers pick-to-light variants within the S22 family. These models guide operators during tasks such as order fulfillment, assembly, and kitting operations. Visual cues identify the correct location, and a touch input confirms completion of the step. In larger systems, Banner’s PICK-IQ communication protocol helps manage device coordination and reduce network latency across pick-to-light installations.

Banner’s DX700ER Ethernet Data Radio serves as a replacement for long cable runs. Image used courtesy of Banner Engineering

Ethernet Data Radio Replaces Long Cable Runs

Banner also introduced the DX700ER Ethernet Data Radio. This product is designed to replace long Ethernet cable runs in industrial environments. The device enables wireless Ethernet communication between machines and control systems, which can reduce installation cost and even improve layout flexibility.

The radio mounts on a DIN rail and includes an external antenna connector that allows the antenna to be positioned for better signal strength. This feature allows the radio to be installed inside protective enclosures or metal cabinets without losing wireless reliability. A built-in display on the DX700ER also lets technicians configure operating modes, review network diagnostics, and perform site surveys directly on the device. This on-board setup capability can simplify commissioning by providing immediate insight into signal strength and network performance.

Wireless communication diagram illustrating how Ethernet Data Radios can connect remote sensors and control equipment without long cable runs. Image used courtesy of Banner Engineering

Wireless Networking for Distributed Industrial Systems

The DX700ER is part of Banner’s Sure Cross MultiHop Ethernet data radio platform. These radios support point-to-multipoint wireless Ethernet networks that can automatically route signals through multiple hops to extend communication range.

Self-healing network capabilities help maintain communication if a link becomes obstructed or a node is temporarily unavailable. This feature can be useful in large industrial sites or installations where terrain, buildings, or equipment create challenges for traditional wired networking. Typical applications include remote monitoring systems, distributed machine networks, and infrastructure monitoring where running Ethernet cables would be costly or impractical.

Expanding Communication and Interaction on the Factory Floor

Together, the S22 programmable devices and the DX700ER Ethernet Data Radio address different aspects of modern industrial automation. The S22 devices focus on clear operator feedback and interactive machine communication, and the wireless Ethernet radio provides flexible connectivity between machines and control systems.

By improving both human-machine interaction and system-level communication, the products reflect the increasing role of connected devices in modern manufacturing environments.