Chapter 30 - Basic Principles of Control Valves and Actuators

Chapter 30 - Basic Principles of Control Valves and Actuators

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One of the most common final control elements in industrial control systems is the control valve. A “control valve” works to restrict the flow of fluid through a pipe at the command of a remotely sourced signal, such as the signal from a loop controller or logic device (such as a PLC), or even a manual (“hand”) interface controlled by a human operator. Some control valve designs are intended for discrete (on/off) control of fluid flow, while others are designed to throttle fluid flow somewhere between fully open and fully closed (shut), inclusive. The electrical equivalent of an on/off valve is a switch, while the electrical equivalent of a throttling valve is a variable resistor.

Control valves are comprised of two major parts: the valve body, containing all the mechanical components necessary to influence fluid flow; and the valve actuator, providing the mechanical power necessary to move the valve body components. Often times, the major difference between an on/off control valve and a throttling control valve is the type of actuator applied to the valve: on/off actuators need only position a valve mechanism two one of two extreme positions (fully open or fully closed). Throttling actuators must be able to accurately position a valve mechanism anywhere between those extremes.

Within a control valve body, the specific components performing the work of throttling (or completely shutting off) of fluid flow are collectively referred to as the valve trim. For each major type of control valve, there are usually many variations of trim design. The choice of valve type, and of specific trim for any type of valve, is a decision dictated by the type of fluid being controlled, the nature of the control action (on/off versus throttling), the process conditions (expected flow rate, temperature, pressures, etc.), and economics.

An appendix of this book (Appendix beginning on page ) photographically documents the complete disassembly of a typical control valve. The valve happens to be a Fisher E-body globe valve with a pneumatic diaphragm actuator.

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