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Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!


Understanding Wire Color Codes for Industrial Electrical Applications

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?


Testing the Limits: Capabilities of the Limit Switch

Testing the Limits: Capabilities of the Limit Switch

Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an actuator. This solves a simple problem faced by motion devices: limiting movement


Understanding the OPC Unified Architecture (OPC UA) Protocol

Understanding the OPC Unified Architecture (OPC UA) Protocol

Learn about the history, framework, and current uses of the Open Platform Communications United Architecture (OPC UA) communication protocol in industrial automation.


Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.


Introduction to Basic Three-Phase Motor Control Circuits

Introduction to Basic Three-Phase Motor Control Circuits

Large motors require a circuit to turn on and off. This may be as simple as a single on/off drum-type switch or as elaborate as a VFD unit. Learn about some common control circuit designs for typical three-phase motor requirements.


ABB’s Protection Relay Retrofit Program Modernizes Power Systems

ABB’s Protection Relay Retrofit Program Modernizes Power Systems

ABB introduces a retrofit program to replace aging protection devices with new multi-function devices. The program promises to extend the lifespan of switchgears and future-proof equipment for an ever-expanding electrical grid.


News Feb 08, 2023 by Shawn Dietrich
“Among the Fastest in the Industry”: Omron Automation’s Slim Relays

“Among the Fastest in the Industry”: Omron Automation’s Slim Relays

Omron Industrial Automation has released two new styles of industrial relays to its existing lineup. The slim-style relays are available as mechanical or solid-state and offer a reduced footprint being only 6.2 mm wide.


News Feb 03, 2023 by Shawn Dietrich
Safety Devices - The When, How, and Why

Safety Devices - The When, How, and Why

Machine safety design can be a daunting task with all the different safety devices on the market today. Choosing the correct device for your design can be made easier by understanding when to use the proper device.


Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

We are taught that parallel circuits maintain equal voltage across all branch resistors, equally sharing the source voltage. But reality is often far from ideal, and individual devices certainly impact the rest of the circuit.


An Introduction to Types of Closed-loop Motor Control

An Introduction to Types of Closed-loop Motor Control

Closed-loop motor control is a control system used to regulate the output of a motor. Learn about the four common types of closed-loop motor control systems to understand each one’s inner-workings and applications.


Teardown: What’s Inside a Timer Relay?

Teardown: What’s Inside a Timer Relay?

PLCs and microprocessors have largely replaced timing functions in control circuits. But these timer relays still hold many necessary tasks. What’s inside these devices might be more complex than you imagined!


Teardown: What’s Inside a 3-Phase Induction Motor?

Teardown: What’s Inside a 3-Phase Induction Motor?

Coil, field winding, rotor, stator, eddy current… When it comes to motors, there are numerous terms that describe the theory of operation, but what is inside a 3-phase motor? Take a look, and learn how they work.


Remote Ambient Air Monitoring with Cost and Size in Mind

Remote Ambient Air Monitoring with Cost and Size in Mind

Managing temperature and humidity is crucial to preventing damage in control cabinets and to manufacturing equipment. Banner has created the S15S sensor for use with cloud monitoring, giving manufacturers more efficient environmental control.


News Nov 29, 2022 by Damond Goodwin
Rockwell’s Latest Solutions Simplify Machine Design, Save on Cabinet Space

Rockwell’s Latest Solutions Simplify Machine Design, Save on Cabinet Space

Rockwell has expanded its Armor product family as part of their On-Machine solutions. The products are designed to be mounted on the machine or in the field, greatly reducing occupied space in the cabinet.


News Nov 29, 2022 by Shawn Dietrich
Manufacturing Smartly with Digital Assembly of Control Cabinets

Manufacturing Smartly with Digital Assembly of Control Cabinets

A shortage in skilled labor prompted EPLAN to create the new Eplan Smart Mounting software to alleviate manufacturing bottlenecks by efficiently mapping out control cabinets digitally before they are manufactured.


News Nov 28, 2022 by Damond Goodwin
Max Switching Currents Up To 40 A: CUI’s Expanded Power Relay Product Line

Max Switching Currents Up To 40 A: CUI’s Expanded Power Relay Product Line

CUI Devices has further expanded its power relay products. Suited for high-level current switching, the new line of power relays offers max switching currents from 5 A to 40 A.


News Nov 23, 2022 by Damond Goodwin
PLC Discrete Inputs

PLC Discrete Inputs

Programmable Logic Control (PLC) systems are the core of most industrial control systems that drive modern manufacturing. In this Control Automation video, we discuss the wiring process for buttons, switches, and discrete sensors, applicable to virtually every PLC.


Control Automation Online Textbook: The Best Just Got Better!

Control Automation Online Textbook: The Best Just Got Better!

Control Automation is proud to announce updates to several chapters of our popular online textbook. Check out the improvements in the PLC, Feedback Control, and Power Generation sections.


News Oct 23, 2022 by David Peterson
Electromechanical Integration Using Fusion 360

Electromechanical Integration Using Fusion 360

Nearly every electronic product depends on the unity of electrical components and PCBs with physical enclosures and parts. Learn how Autodesk’s Fusion 360 offers a complete solution for electromechanical integration and design.