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Introduction to Functional Safety (IEC 62061) and its Implementation

Introduction to Functional Safety (IEC 62061) and its Implementation

Functional safety is the safety of a system and is critical for industries such as medical devices, automotive, railways, and machinery. This article will focus on functional safety for machinery and the standards that help its implementation.


Introduction to Servers for Industrial Applications

Introduction to Servers for Industrial Applications

Servers are vital to the flow of information in and around organizations, acting as a hub for information transfer and storage. Learn about the role of servers in industry and the potential challenges that come with maintaining them.


 Omron PLCs - A Hardware History

Omron PLCs - A Hardware History

With the first fuzzy logic-based controllers on the market in 1983, learn how the Japanese-born automation company, Omron, adopted fuzzy logic as a basis for the design of its current PLCs.


Proportional Gain and Proportional Band Explained

Proportional Gain and Proportional Band Explained

Learn about proportional gain and proportional band, two key proportional control concepts, to better understand the most popular control system method in industrial automation.


Edge-to-Cloud Industrial Data Hub from Rockwell Automation and Cognite

Edge-to-Cloud Industrial Data Hub from Rockwell Automation and Cognite

Rockwell and Cognite have partnered to develop a more efficient method for data scaling and plant efficiency using the cloud. They also have created a new way for customers to work more efficiently via cloud–based software.


News Nov 01, 2022 by Damond Goodwin
Differences Between a Programmable Logic Controller (PLC) and a Remote Terminal Unit (RTU)

Differences Between a Programmable Logic Controller (PLC) and a Remote Terminal Unit (RTU)

Despite the many overlaps, PLCs and RTUs are two different devices, each with specific suitable applications.


Control Automation Update: New Online Calculator Tools

Control Automation Update: New Online Calculator Tools

Most engineers are not intimidated by simple mathematics, but when designing mission-critical systems, it’s important to have easy access to reliable tools and calculators. Introducing our first new set of tools designed for control engineers.


News Oct 25, 2022 by David Peterson
Control Automation Online Textbook: The Best Just Got Better!

Control Automation Online Textbook: The Best Just Got Better!

Control Automation is proud to announce updates to several chapters of our popular online textbook. Check out the improvements in the PLC, Feedback Control, and Power Generation sections.


News Oct 23, 2022 by David Peterson
Git Version Control - Back Up Automation Code Seamlessly

Git Version Control - Back Up Automation Code Seamlessly

Copia reduces the strain of backing up automation code on the factory floor with their latest software release DeviceLink. This automated backup software makes use of the Git workflow and backup running code automatically.


News Oct 18, 2022 by Shawn Dietrich
Feedback for Fluid Cylinders: Bang Bang Control

Feedback for Fluid Cylinders: Bang Bang Control

Tracking the position of a hydraulic or pneumatic cylinder is often accomplished at a basic precision level, detecting only end stop limits with discrete digital values… But what methods accomplish this?


Understanding NPN vs. PNP for 3-Wire Sensors

Understanding NPN vs. PNP for 3-Wire Sensors

You are bound to encounter two terms associated with sensors and some loads: ‘NPN’ and ‘PNP’. You must understand the relationship between the field device and the control module in order to choose and install components properly when needed.


Managing Multi-user PLC Programming: Git Version Control

Managing Multi-user PLC Programming: Git Version Control

PLC and other automation project software can be easier and more efficient to update and maintain thanks to the introduction of Git control, already a staple for typical programming of large-scale projects.


Driving Motors Faster: Rockwell’s New PowerFlex 6000T VFD

Driving Motors Faster: Rockwell’s New PowerFlex 6000T VFD

Increasing motor speed is critical in many situations, but it also poses serious risks in both electrical and mechanical performance if not driven properly. Enter Rockwell Automation’s new PowerFlex 6000T.


News Oct 13, 2022 by David Peterson
ABB Ability Smart Sensor Now For Use With General Machinery

ABB Ability Smart Sensor Now For Use With General Machinery

ABB expanded its Ability Smart Sensor capabilities to allow customers to perform predictive and preventative maintenance for not only powertrain equipment, but now general machinery and industrial motors.


News Oct 10, 2022 by Gunner Scott
Info Byte: The Mystery of Ice Cube Relays–Coil Polarity

Info Byte: The Mystery of Ice Cube Relays–Coil Polarity

Relay and other coil devices pose a few confusing questions: How can the relay still work if you connect a DC supply in reverse? How can an alternating voltage attract and hold the load consistently?


Why is 4-20 mA Current Used for Industrial Analog Sensors?

Why is 4-20 mA Current Used for Industrial Analog Sensors?

Industrial analog sensor devices primarily use 0-10 volt or 4-20 milliamp. For those mA signals, learn the reasons for why the lower and upper limit standards were determined as 4 mA and 20 mA.


Industrial Control Panel Design Standards and Best Practices

Industrial Control Panel Design Standards and Best Practices

Industrial control panels are at the heart of control systems. Learn about the standards and regulations that dictate industrial control panel design for safety and efficiency, including NFPA 70, UL 60947-4-1, and NFPA 79. 


 PLC Program Commands: Arrays and Pointers

PLC Program Commands: Arrays and Pointers

The ability to utilize an array effectively is a fundamental skill in becoming a PLC programmer, but it can also be very complex and difficult to master. Let’s do a run-down of arrays and some of their complexities!


3-phase Motor Types: Synchronous and Induction Motors

3-phase Motor Types: Synchronous and Induction Motors

In this article, we will take a look at the differences between synchronous and induction motors, as well as the two types of induction motors: squirrel cage and wound rotor.


Preventing Failures in High-Temperature Manufacturing Processes

Preventing Failures in High-Temperature Manufacturing Processes

Any machine can become a source of elevated temperature, even under regular operation. We cannot assume that temperature problems occur only based on climate conditions, and mitigation steps must be employed.