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Programmable Logic Controller (PLC) Hardware

Programmable Logic Controller (PLC) Hardware

Programmable Logic Control (PLC) systems are the core of most industrial control systems that drive modern manufacturing. In this Control Automation video, we discuss the important hardware elements that define a PLC, regardless of its size or purpose.


Control Automation Launches PLC Tutorial Video Series

Control Automation Launches PLC Tutorial Video Series

Watch our 'Introduction to PLCs' series by our very own Control Automation engineering staff. Join us for the YouTube premier LIVE event on Wednesday, July 6th with a Q&A from the video author and engineer.


News Jul 05, 2022 by David Peterson
Balluff Introduces I/O Module with the Protection of CIP Safety 

Balluff Introduces I/O Module with the Protection of CIP Safety 

The newly-announced CIP Safety I/O Module from Balluff supports CIP Safety specifications over an Ethernet network, providing a platform for safety device distribution directly on the machine center.


News Jul 03, 2022 by David Peterson
Working With Legacy Systems—Why Use Serial to Ethernet Converters?

Working With Legacy Systems—Why Use Serial to Ethernet Converters?

One common challenge when working with legacy control systems is establishing communication with old devices that use old protocols like RS232 and RS485. Learn about the importance of converting from serial to Ethernet.


Configuring a Network With Pneumatic Valve Manifolds

Configuring a Network With Pneumatic Valve Manifolds

There are many distributed fieldbus capabilities for valve manifolds that can save on network overhead and wiring. In this article, we will look at PLC programming of fieldbus manifolds highlighting Festo's CPX layout.


Understanding PLC Program Commands: Trigonometry Instructions

Understanding PLC Program Commands: Trigonometry Instructions

We will show you how to use the basic trigonometry functions to build ladder logic in a PLC, allowing for a clean, well-organized, and easy-to-use code that allows you and other users to troubleshoot your programs.


Data from Control System to Cloud - Industry 4.0 Communication Protocols

Data from Control System to Cloud - Industry 4.0 Communication Protocols

Communication protocols are a key component for an industry 4.0 compliant facility and are used to enable communication back and forth between cloud servers to transmit data or receive instructions.


Understanding PLC Program Commands: Math Instructions

Understanding PLC Program Commands: Math Instructions

We will show you how to use common math functions from two popular PLC programs—Rockwell Automation's Studio 5000 and Automation Direct Productivity Suite. 


Introduction to Programmable Logic Controllers (PLCs)

Introduction to Programmable Logic Controllers (PLCs)

Programmable Logic Control (PLC) systems are the core of most industrial control systems that drive modern manufacturing. In our Control.com video tutorials, we will share information, experience, and tips for working with PLCs—from the hardware, to the wiring, to the programming logic of inputs, outputs, and communication processes.


Migrating PLC Software

Migrating PLC Software

Software obsolescence poses a threat in industrial automation equal to hardware obsolescence and should not be overlooked. Many PLC OEMs offer tools to migrate upgraded software projects to the newest controller revisions.


Getting Starting with the HART Protocol for Sensing Instruments

Getting Starting with the HART Protocol for Sensing Instruments

The HART protocol enables instruments to send analog and digital signals over the same physical wire. This provides multiple advantages for remote configuration, increased accuracy, and more.


Advanced Scaling Techniques for PLC Analog Quantities

Advanced Scaling Techniques for PLC Analog Quantities

Configuring analog signals into usable digital quantities is accomplished by scaling function inside the PLC, which, along with analog signal wiring, is important to understand.


Rockwell Automation on the Present and Future of PLC Technology - What Should You do to Prepare?

Rockwell Automation on the Present and Future of PLC Technology - What Should You do to Prepare?

Explore trends in PLC technology that give us a glimpse into what the future may hold for hardware, software, and system architecture.


A How-to Guide to Control Automation Day 2022

A How-to Guide to Control Automation Day 2022

Welcome to Control Automation Day 2022—Control.com’s digital-only event for engineers! Here is your guide to navigating the keynote addresses, live educational sessions, and exciting giveaways from your favorite manufacturers!


News Jun 20, 2022 by David Peterson
Understanding PLC Program Commands: Up and Down Counters

Understanding PLC Program Commands: Up and Down Counters

Counting up and down are commonly required functions in PLC lagger logic programs for tracking inventories, placement patterns, and gaining informational insights about machine performance statistics.


Successful Obsolescence Mitigation

Successful Obsolescence Mitigation

Designing an obsolescence mitigation plan to detect and solve mitigation risks before they occur is key to avoiding costly downtime and a potential catastrophe in control environments. 


Understanding PLC Program Commands: One-Shots

Understanding PLC Program Commands: One-Shots

Many PLC commands are well-known to programmers, including contacts, coils, timers, and counters. But a less-common instruction is the one-shot, capable of harnessing the incredible processing speeds in a CPU.


Obsolescence in Control Systems - Disaster or Opportunity?

Obsolescence in Control Systems - Disaster or Opportunity?

One of the most considerable risks in aging control environments is that eventually, spare parts become obsolete and unavailable, and the lack of an upgrade plan can turn a simple failure into a catastrophe.


Allen-Bradley PLCs - A Hardware History

Allen-Bradley PLCs - A Hardware History

Credited with coining the name ‘PLC’, Allen-Bradley and parent company Rockwell Automation are major players in the world of control systems. Learn how the hardware platforms have evolved into the familiar modern configurations.


End-to-End Automation Solutions: What Does That Mean?

End-to-End Automation Solutions: What Does That Mean?

Many companies offer automation solutions that work from the beginning to the end of a process. Not the progress of the product through the facility, but rather hardware from the shop floor to the cloud level and everything in between. We highlight here some solutions from Emerson and Bosch Rexroth from Automate 2022.


News Jun 09, 2022 by David Peterson