Latest Product Mfg Articles

Our own Control Automation engineering staff had the opportunity to visit VersaBuilt, a CNC robotic integration shop…

Our own Control Automation engineering staff had the opportunity to visit VersaBuilt, a CNC robotic integration shop offering an application system from the Universal Robots UR+ series.

Hysteresis is a term introduced in basic control system courses and listed on sensor datasheets, but the terms is not…

Hysteresis is a term introduced in basic control system courses and listed on sensor datasheets, but the terms is not often understood, with error deriving from both the system itself as well as the sensor.

In the first article of this series, we investigate Siemens as a major PLC manufacturer, learning about the hardware,…

In the first article of this series, we investigate Siemens as a major PLC manufacturer, learning about the hardware, software, and key applications of each product lineup.

Two common methods exist for driving induction motors with VFDs - linear scalar control, which is often labeled as V/f,…

Two common methods exist for driving induction motors with VFDs - linear scalar control, which is often labeled as V/f, and vector, or field-oriented control, which can be a bit more complex to understand.

Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to…

Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to switch contacts based on status - but what makes them different from normal relays?

Advanced features such as programmable limits, diagnostics, and remote configuration are available with IO-Link devices.…

Advanced features such as programmable limits, diagnostics, and remote configuration are available with IO-Link devices. Learn how to connect an example IO-Link block into an actual PLC project.

Linear position sensors are used in electrical and fluid-actuated motion devices. They allow extremely precise position,…

Linear position sensors are used in electrical and fluid-actuated motion devices. They allow extremely precise position, velocity, and acceleration control, and provide feedback to ensure product quality and tolerance compliance.

With the increasing appearance of “web-based” HMIs, we investigate these devices, learn how they differ from the…

With the increasing appearance of “web-based” HMIs, we investigate these devices, learn how they differ from the graphical HMIs, and see implications for our modern control system architecture.

AC motors are common throughout industry - easily controlled by VFDs and without the maintenance that comes with DC…

AC motors are common throughout industry - easily controlled by VFDs and without the maintenance that comes with DC brushes. So then, why are DC motors still used in certain applications?

In this article, learn about different challenges that warehouse systems can face and how automation helps solve them.

In this article, learn about different challenges that warehouse systems can face and how automation helps solve them.

Before digital control systems, responses were fairly slow. Push a button, and a motor contactor engaged. These days, the…

Before digital control systems, responses were fairly slow. Push a button, and a motor contactor engaged. These days, the speed of computers introduces some new challenges but brings solutions as well.

Modbus is a communication protocol stemming from the early days of Modicon PLCs, but is still common today. These two…

Modbus is a communication protocol stemming from the early days of Modicon PLCs, but is still common today. These two example implementations of Modbus transactions will get you started.

This article explores various characteristics that are common in advanced and highly automated warehouse management systems (WMS).

This article explores various characteristics that are common in advanced and highly automated warehouse management systems (WMS).

Inductive loads, such as solenoids and contactors, can cause arcs and failures back into electromechanical switching…

Inductive loads, such as solenoids and contactors, can cause arcs and failures back into electromechanical switching devices, causing costly downtime. The solution is cheaper than you think.

Moisture inside industrial pneumatic systems is a major cause for concern, and if the air is not filtered or dried…

Moisture inside industrial pneumatic systems is a major cause for concern, and if the air is not filtered or dried properly, it can lead to serious failures.

Failures of I/O systems are a common source of headache for control engineers. Troubleshooting those devices that have…

Failures of I/O systems are a common source of headache for control engineers. Troubleshooting those devices that have polarized connections (source vs sink, and NPN vs PNP) is a technique worth refining.

We've read about the capabilities of collaborative robots, but often, one question still remains - how do you program a…

We've read about the capabilities of collaborative robots, but often, one question still remains - how do you program a cobot? Last week, I got a chance to get my hands on a cobot for the first time.

Product lifecycle management (PLM) and industrial automation are growing closer together. This article explores recent…

Product lifecycle management (PLM) and industrial automation are growing closer together. This article explores recent trends and application examples of this software in industry.

The fourth pillar of effective statistical process control (SPC) is the use of designed experiments used to learn as much…

The fourth pillar of effective statistical process control (SPC) is the use of designed experiments used to learn as much as possible from a limited number of experiments, yet remain statistically relevant enough to be useful.