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Teardown: What’s Inside a Timer Relay?

Teardown: What’s Inside a Timer Relay?

PLCs and microprocessors have largely replaced timing functions in control circuits. But these timer relays still hold many necessary tasks. What’s inside these devices might be more complex than you imagined!


Teardown: What’s Inside a 3-Phase Induction Motor?

Teardown: What’s Inside a 3-Phase Induction Motor?

Coil, field winding, rotor, stator, eddy current… When it comes to motors, there are numerous terms that describe the theory of operation, but what is inside a 3-phase motor? Take a look, and learn how they work.


Teardown: What’s Inside a Human-machine Interface (HMI)?

Teardown: What’s Inside a Human-machine Interface (HMI)?

Human-machine interfaces, or HMIs, provide visual process data and allow access to process parameters and diagnostics information. What’s inside these touchscreen displays, and how do they actually work?


Proportional Gain and Proportional Band Explained

Proportional Gain and Proportional Band Explained

Learn about proportional gain and proportional band, two key proportional control concepts, to better understand the most popular control system method in industrial automation.


Control Automation Online Textbook: The Best Just Got Better!

Control Automation Online Textbook: The Best Just Got Better!

Control Automation is proud to announce updates to several chapters of our popular online textbook. Check out the improvements in the PLC, Feedback Control, and Power Generation sections.


News Oct 23, 2022 by David Peterson
Driving Motors Faster: Rockwell’s New PowerFlex 6000T VFD

Driving Motors Faster: Rockwell’s New PowerFlex 6000T VFD

Increasing motor speed is critical in many situations, but it also poses serious risks in both electrical and mechanical performance if not driven properly. Enter Rockwell Automation’s new PowerFlex 6000T.


News Oct 13, 2022 by David Peterson
Info Byte: The Mystery of Ice Cube Relays–Coil Polarity

Info Byte: The Mystery of Ice Cube Relays–Coil Polarity

Relay and other coil devices pose a few confusing questions: How can the relay still work if you connect a DC supply in reverse? How can an alternating voltage attract and hold the load consistently?


Why is 4-20 mA Current Used for Industrial Analog Sensors?

Why is 4-20 mA Current Used for Industrial Analog Sensors?

Industrial analog sensor devices primarily use 0-10 volt or 4-20 milliamp. For those mA signals, learn the reasons for why the lower and upper limit standards were determined as 4 mA and 20 mA.


3-phase Motor Types: Synchronous and Induction Motors

3-phase Motor Types: Synchronous and Induction Motors

In this article, we will take a look at the differences between synchronous and induction motors, as well as the two types of induction motors: squirrel cage and wound rotor.


Thermocouple Types: Which One Is Right For You?

Thermocouple Types: Which One Is Right For You?

There are many considerations when selecting a thermocouple type. In this article, we look at the advantages, and limitations, of the eight standard thermocouples and various installation considerations.


Dynamic Braking Resistors for Motor Control Applications

Dynamic Braking Resistors for Motor Control Applications

Large DC and AC motor drives often provide terminals for installing a braking resistor. What are these resistors, and how do they slow down a machine? What hazards and cautions must be considered?


Introduction to Safety Relays

Introduction to Safety Relays

Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to switch contacts based on status - but what makes them different from normal relays?


DC Motors - Why Are We Still Using Them?

DC Motors - Why Are We Still Using Them?

AC motors are common throughout industry - easily controlled by VFDs and without the maintenance that comes with DC brushes. So then, why are DC motors still used in certain applications?


Info Byte: Preventing Relay Burnout with Flyback Diodes

Info Byte: Preventing Relay Burnout with Flyback Diodes

Inductive loads, such as solenoids and contactors, can cause arcs and failures back into electromechanical switching devices, causing costly downtime. The solution is cheaper than you think.


Combating That Killer of Industrial Pneumatic Systems - Water

Combating That Killer of Industrial Pneumatic Systems - Water

Moisture inside industrial pneumatic systems is a major cause for concern, and if the air is not filtered or dried properly, it can lead to serious failures.


Info Byte: What’s the Reason Behind Relay Terminal Numbering?

Info Byte: What’s the Reason Behind Relay Terminal Numbering?

Any industrial electrician can instantly recognize a relay, but when it comes to wiring, why are the terminals numbered in such apparently random order?


Lock-out-tag-out (LOTO) Devices for Industrial Safety

Lock-out-tag-out (LOTO) Devices for Industrial Safety

One of the most visible elements of industrial safety is the use of lock-out-tag-out (LOTO) devices, familiar to those with experience. But, if you are new to the workforce, a brief introduction may be helpful.


Protecting Control Systems with Safety Instrumented Systems (SIS)

Protecting Control Systems with Safety Instrumented Systems (SIS)

Safety is of utmost importance in the day-to-day operations of any system, especially a system where humans and machines work together. Learn all about Safety Instrumented Systems and what it takes to keep workers safe, and the system running smoothly!


Types of Motor Starters and Application Considerations

Types of Motor Starters and Application Considerations

Motors drive all sorts of processes in a facility. Depending on the application, which motor starter is best suited for your needs?


Considerations When Integrating Cobots Into a Facility

Considerations When Integrating Cobots Into a Facility

What are some steps to consider before integrating a cobot, such as Universal Robots, into a facility?