Instrumentation and Process Control
Solenoid Controlled Systems
8 questions
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Question 1 of 8
A burner management system (BMS) monitors the status of the flame at the base of this incinerator, to ensure fuel gas does not keep entering the combustion chamber unless there is an established fire to burn it:

Explain the purpose of solenoid valve SV-115, identifying whether it is normally energized (NE) or normally de-energized (NDE).
Also, explain the purposes of SV-111, SV-112, and SV-113 in this incinerator control system.
Reveal answerSolenoid SV-115 vents all actuating air pressure from flow control valve FV-38 whenever its coil is de-energized. Thus, SV-115 is “normally energized” to maintain actuating air pressure to FV-38.
Solenoids SV-111, SV-112, and SV-113 act to prevent fuel gas from reaching the incinerator’s burner assembly when the Burner Management System (BMS) sends a trip signal. SV-111 and SV-112 are block valves, while SV-113 is a bleed (“vent”) valve, making this a “double-block and bleed” valve arrangement. A similar solenoid valve arrangement can be seen on the pilot burner gas line with solenoids SV-101, SV-102, and SV-103.
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Question 2 of 8
Solenoid valve SV-92 plays an important role in this compressor inlet separator control system. Level control valve LV-92 opens up when needed to drain liquid out of the “boot” of the separator vessel, which ideally contains only gas (vapor). Examine this P\&ID and then answer the following questions:

{\bullet} Identify the statuses of SV-92 and LV-92 when the separator boot liquid level is at or below the normal level of 1 foot 4 inches.
{\bullet} Describe how this system responds to high liquid levels in the separator boot.
{\bullet} What will be the consequence of an instrument air supply failure, as it relates to the separator boot liquid level?
{\bullet} What will be the consequence of an AC power failure to LIC-92?
Reveal answer{\bullet} Identify the statuses of SV-92 and LV-92 when the separator boot liquid level is at or below the normal level of 1 foot 4 inches.
LV-92 will be closed, and SV-92’s coil will be de-energized.
{\bullet} Describe how this system responds to high liquid levels in the separator boot.
If LT-92 senses a high liquid level, controller LIC-92 will respond by applying electrical power to SV-92. When SV-92 actuates, it sends instrument air to the diaphragm actuator of LV-92 to cause that drain valve to open. As LV-92 drains liquid out of the boot, the level sensed by LT-92 decreases over time, eventually to a point where controller LIC-92 stops sending power to the coil of SV-92.
{\bullet} What will be the consequence of an instrument air supply failure, as it relates to the separator boot liquid level?
Without instrument air supply (IAS), the level drain valve LV-92 can never open and the separator boot liquid level will rise unabated. Eventually LSHH-231 will detect the high-high level condition and command the Emergency Shut-Down (ESD) system to turn the compressor off in order to avoid damaging that machine.
{\bullet} What will be the consequence of an AC power failure to LIC-92?
Without AC power to energized the coil of solenoid SV-92, the level drain valve LV-92 will never be commanded to open by SV-92 and the separator boot liquid level will rise unabated. Eventually LSHH-231 will detect the high-high level condition and command the Emergency Shut-Down (ESD) system to turn the compressor off in order to avoid damaging that machine.
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Question 3 of 8
This loop sheet shows a pneumatic reactor temperature control system utilizing a solenoid valve to assist in the actuation of process valve TV-135:

Determine the following, based on a close inspection and analysis of the diagram:
{\bullet} The typical status of the output switch contact on TY-135 (NO or NC)
{\bullet} The effect of an AC power loss from breaker #4
{\bullet} The effect of the solenoid vent becoming plugged or accidentally capped by a technician
Reveal answer{\bullet} The typical status of the output switch contact on TY-135 (NO or NC)
TY-135’s output must typically be conducting (switch contacts closed) in order to pass AC power on to the coil of the solenoid valve and maintain its “normally energized” status.
{\bullet} The effect of an AC power loss from breaker #4
The solenoid coil would de-energized, venting air pressure from the input of TV-135 and causing that process valve to go to its “fail” (closed) position.
{\bullet} The effect of the solenoid vent becoming plugged or accidentally capped by a technician
If ever the discrete controller TY-135 commands the solenoid valve to trip, it would force TV-135 to hold its position rather than close as it should.
