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Introduction to Programmable Logic Controllers (PLCs)

Introduction to Programmable Logic Controllers (PLCs)

Programmable Logic Control (PLC) systems are the core of most industrial control systems that drive modern manufacturing. In our Control.com video tutorials, we will share information, experience, and tips for working with PLCs—from the hardware, to the wiring, to the programming logic of inputs, outputs, and communication processes.


Schaffner Introduces EMC Filter Series for Data Centers and Robotics

Schaffner Introduces EMC Filter Series for Data Centers and Robotics

Schaffner introduces its newest electromagnetic compatibility filters for data centers and robotic-automation sectors, allowing for different connection options and saving on space with a 1U rack-mount design.


News Jun 17, 2022 by Damond Goodwin
Obsolescence in Control Systems - Disaster or Opportunity?

Obsolescence in Control Systems - Disaster or Opportunity?

One of the most considerable risks in aging control environments is that eventually, spare parts become obsolete and unavailable, and the lack of an upgrade plan can turn a simple failure into a catastrophe.


Power for Control Circuits: It’s Not Just Power Supplies

Power for Control Circuits: It’s Not Just Power Supplies

Power supplies tend to get a reputation as one of the most important power considerations of a DC control circuit - but we can’t ignore other key players: power filters, converters, and backup power modules.


Contactors versus Relays - Differences and Applications

Contactors versus Relays - Differences and Applications

Although the are similarities in operating theory, relays and contactors are used in industrial circuits for different specific applications, and should not be used interchangeably.


Dynamic Braking Resistors for Motor Control Applications

Dynamic Braking Resistors for Motor Control Applications

Large DC and AC motor drives often provide terminals for installing a braking resistor. What are these resistors, and how do they slow down a machine? What hazards and cautions must be considered?


Replacing a Control Cabinet with Modules? Beckhoff Says Yes!

Replacing a Control Cabinet with Modules? Beckhoff Says Yes!

Beckhoff Automation is advancing the concept of reducing cabinet space and lowering construction time with their recently announced MX-System.


News Apr 21, 2022 by Shawn Dietrich
Introduction to Safety Relays

Introduction to Safety Relays

Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to switch contacts based on status - but what makes them different from normal relays?


Linear Position Sensors - Control is Only as Precise as the Feedback

Linear Position Sensors - Control is Only as Precise as the Feedback

Linear position sensors are used in electrical and fluid-actuated motion devices. They allow extremely precise position, velocity, and acceleration control, and provide feedback to ensure product quality and tolerance compliance.


DC Motors - Why Are We Still Using Them?

DC Motors - Why Are We Still Using Them?

AC motors are common throughout industry - easily controlled by VFDs and without the maintenance that comes with DC brushes. So then, why are DC motors still used in certain applications?


Info Byte: What’s the Deal With Debouncing Switches?

Info Byte: What’s the Deal With Debouncing Switches?

Before digital control systems, responses were fairly slow. Push a button, and a motor contactor engaged. These days, the speed of computers introduces some new challenges but brings solutions as well.


Info Byte: Preventing Relay Burnout with Flyback Diodes

Info Byte: Preventing Relay Burnout with Flyback Diodes

Inductive loads, such as solenoids and contactors, can cause arcs and failures back into electromechanical switching devices, causing costly downtime. The solution is cheaper than you think.


Beijer Electronics Releases New M-Series of Distributed I/O Modules

Beijer Electronics Releases New M-Series of Distributed I/O Modules

Beijer Electronics recently announced the M Series of distributed I/O to provide on-machine control with a variety of communication options for system flexibility.


News Mar 31, 2022 by Shawn Dietrich
Combating That Killer of Industrial Pneumatic Systems - Water

Combating That Killer of Industrial Pneumatic Systems - Water

Moisture inside industrial pneumatic systems is a major cause for concern, and if the air is not filtered or dried properly, it can lead to serious failures.


Troubleshooting for PLC Modules and I/O Devices

Troubleshooting for PLC Modules and I/O Devices

Failures of I/O systems are a common source of headache for control engineers. Troubleshooting those devices that have polarized connections (source vs sink, and NPN vs PNP) is a technique worth refining.


My First Experience Programming a Collaborative Robot

My First Experience Programming a Collaborative Robot

We've read about the capabilities of collaborative robots, but often, one question still remains - how do you program a cobot? Last week, I got a chance to get my hands on a cobot for the first time.


Understanding the Basics of Pulse Width Modulation (PWM)

Understanding the Basics of Pulse Width Modulation (PWM)

Power delivered to devices can be changed by raising or lowering the voltage and current. But this method does not always produce intended results. Pulse width modulation (or PWM) can be used to better control variable loads.


Phoenix Contact Releases New Line of Data-Driven Circuit Breakers

Phoenix Contact Releases New Line of Data-Driven Circuit Breakers

Phoenix Contact’s new CAPAROC system of low-voltage circuit breakers provides remote reset functions as well as discrete and networked access to branch circuit data for rapid troubleshooting.


News Mar 23, 2022 by Shawn Dietrich
Info Byte: Difference Between Analog and Digital Multimeters

Info Byte: Difference Between Analog and Digital Multimeters

Analog and digital multimeters have both enjoyed popularity in different generations of electrical systems. What is unique about the analog meters, and in what situations might they be preferred over their digital counterparts?


What Is a PLC? An Introduction to Programmable Logic Controllers

What Is a PLC? An Introduction to Programmable Logic Controllers

What is a PLC? This article will lay out a succinct definition of a programmable logic controller and explain its basic components.