Latest Metal Technical Articles

Learn how to set up Ethernet/IP communications, including steps for both the FANUC controller and the Studio 5000…

Learn how to set up Ethernet/IP communications, including steps for both the FANUC controller and the Studio 5000 environment for a Rockwell PLC.

Detecting objects is the first field-level task that must be considered before any feedback-based control can happen.…

Detecting objects is the first field-level task that must be considered before any feedback-based control can happen. Choosing from among the nearly unlimited proximity sensors can be challenging!

There are multiple methods for mapping inputs and outputs to an industrial robot. In this article, we cover two of the…

There are multiple methods for mapping inputs and outputs to an industrial robot. In this article, we cover two of the most popular methods: letting the robot or the PLC control the I/O signals.

Learn how to use DirectSOFT6 to program discrete I/O functions in a Koyo DirectLOGIC PLC. Although these PLCs are older,…

Learn how to use DirectSOFT6 to program discrete I/O functions in a Koyo DirectLOGIC PLC. Although these PLCs are older, they are found in many existing automation installations.

Parameters control the operation and command sources for VFDs. The PowerFlex series from Rockwell Automation is no…

Parameters control the operation and command sources for VFDs. The PowerFlex series from Rockwell Automation is no exception. Learn how to adjust the parameters for networking and IP configuration.

Having separately covered Arduino’s microcontroller platforms and AutomationDirect Productivity PLCs, it’s time to…

Having separately covered Arduino’s microcontroller platforms and AutomationDirect Productivity PLCs, it’s time to take the wheel of the ProOpen, a PLC that combines modularity with C++ programming.

Expanding motor drives with I/O is a cost-effective way of increasing local control without burdening the control system.…

Expanding motor drives with I/O is a cost-effective way of increasing local control without burdening the control system. Control Technique’s new SI-I/O 24 Plus expands I/O right on the drive unit.

There are a lot of companies considering in-house automation or consulting with integrators for automated systems. But…

There are a lot of companies considering in-house automation or consulting with integrators for automated systems. But where do you start, and how do you even pick a project for automation?

Controlling an industrial robot can be done through the use of well-crafted signal handshakes. Follow along as we dive…

Controlling an industrial robot can be done through the use of well-crafted signal handshakes. Follow along as we dive into several robot-to-PLC communication strategies.

Fluid control valves rely on the opening and closing of internal passageways to direct the flow of power. But what do…

Fluid control valves rely on the opening and closing of internal passageways to direct the flow of power. But what do they look like inside, and how do these ‘valve spools’ actually work?

There are a few options when it comes to tracking part data throughout a process or assembly of a machine. Follow along…

There are a few options when it comes to tracking part data throughout a process or assembly of a machine. Follow along as we explain just a few of the more common methods.

Electrical control holds many advantages over fluid power with precise control, feedback, and a lower-maintenance system.…

Electrical control holds many advantages over fluid power with precise control, feedback, and a lower-maintenance system. But how do electric actuators work, and how do they stack up against fluids?

I/O mapping is the process of converting raw input and output data into specific tags, but how can we find a method for…

I/O mapping is the process of converting raw input and output data into specific tags, but how can we find a method for mapping I/O that is both efficient and scalable?

Learn how to use analog I/O devices with AutomationDirect’s Productivity series of PLCs and Productivity Suite…

Learn how to use analog I/O devices with AutomationDirect’s Productivity series of PLCs and Productivity Suite software. Wiring, configuring I/O, and programming will be a part of this tutorial.

Ethernet switches can use four different types of connections: RJ45, fiber, M12, and SFP. Understanding the difference…

Ethernet switches can use four different types of connections: RJ45, fiber, M12, and SFP. Understanding the difference can help with network troubleshooting, design, or alteration.

In the field of robotics, designing proper end-of-arm tooling (EoAT) is a crucial step. This article includes critical…

In the field of robotics, designing proper end-of-arm tooling (EoAT) is a crucial step. This article includes critical material and inertia factors to consider when designing EoAT for 6-axis robots.

Learn how to control servo motors from a PLC using Allen-Bradley servos and Rockwell Automation’s Studio 5000 using a…

Learn how to control servo motors from a PLC using Allen-Bradley servos and Rockwell Automation’s Studio 5000 using a simple-to-understand method.

Creating custom alarm systems can be complicated and overwhelming, but they can also be very beneficial for equipment…

Creating custom alarm systems can be complicated and overwhelming, but they can also be very beneficial for equipment builders and integrators. Follow along as we build a custom alarm handling system.

In this article, we'll explore user frames in the context of a 6-axis industrial or collaborative robot. Learn the…

In this article, we'll explore user frames in the context of a 6-axis industrial or collaborative robot. Learn the definition, practical applications, and advantages that user frames have to offer.