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Identifying and Troubleshooting Pressure Changes in Fluid Systems

Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What causes problematic pressure changes, and how can you trace them to their source?

November 15, 2023 by Damond Goodwin

5 Reasons Why Sensors Are Crucial For Modern Manufacturing

Data has become the currency that enables operational excellence. Sensors are the key links, acting as the eyes and ears of modern manufacturing units by providing real-time data on machine performance.

October 03, 2023 by Eric Whitley, L2L

Origin Story: Meet Unimate, the First Industrial Robot

Most commercial control technologies have fascinating histories, especially industrial robots. Here’s the story behind the development of Unimate, the world’s first.

September 06, 2023 by David Peterson

System Dynamic and Frequency Response Analysis

Understanding the building blocks of s-domain analysis and magnitude response theory can go a long way in helping engineers predict how and why some system design choices are made over others.

August 10, 2023 by Antonio Armenta

Explaining User-Defined Data Types for PLC Programming

User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused, they can become problematic and introduce roadblocks to troubleshooting and upgrading PLC programs.

August 08, 2023 by Shawn Dietrich

Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief tutorial on how an M5Stack Core can offer a simple, effective low-cost Arduino OpenPLC HMI solution.

August 07, 2023 by Dr. Don Wilcher

Examples of Analog Signals in Control Systems

Many articles address the wiring and implementation of analog control signals, but where are they used, and what might make them a better (or perhaps worse) decision than digital input/output devices?

July 25, 2023 by Gunner Scott

Introduction to Mitsubishi PLC - FX Series and MELSOFT GX Developer

Mitsubishi's FX series PLC is one of MELSOFT GX Developer’s most popular automation solutions for small and medium-scale applications. Learn how to use GX Developer software to program the FX series PLC.

May 10, 2023 by Bob Odhiambo

The Mechanic’s View of Control: Belt Drives

Rubber belts have lived under the hood of nearly every car since they first took to the streets, but they also transmit power through all kinds of industrial machine drives as well.

May 09, 2023 by David Peterson

Vibration Sensors For Use In Condition Monitoring

Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs of failure to prevent costly and dangerous breakdowns.

May 09, 2023 by Antonio Armenta

Measuring the Force of Rotation: Torque Sensors

Understanding torque is a key method of preventing damage to machines and ensuring a long lifespan. We have all heard of torque, but what is it, and how is it measured in automated systems?

May 04, 2023 by Antonio Armenta

How To: Simple Programming with AutomationDirect Productivity PLCs

AutomationDirect’s Productivity line of PLCs is known for cost-effectiveness and ease of use. Learn how to build and download a simple program using discrete input and output ladder commands.

May 03, 2023 by David Peterson

Testing the Limits: Capabilities of the Limit Switch

Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an actuator. This solves a simple problem faced by motion devices: limiting movement

May 02, 2023 by Shawn Dietrich

Accurate Tracking: A Look at Position and Distance Sensors

Engineering processes like robotics, feedback control, and security systems rely on position and distance sensors to provide real-time information that enables machines to operate accurately and safely.

May 02, 2023 by Antonio Armenta

Introduction to Sequence Valve Control in Fluid Flow Systems

Fluid flow control is often crucial to control systems and can be achieved by incorporating control valves. In this article, we will look at the sequence valve and its use in systems to automate fluid flow.

May 01, 2023 by Simon Mugo

Understanding Microelectromechanical System (MEMS) Sensors

MEMS sensors enable the creation of highly sensitive, compact, and low-power devices for measuring quantities like acceleration, magnetic fields, pressure, and more, and are found in automotive safety systems, navigation, and environmental monitoring.

April 27, 2023 by Antonio Armenta

Understanding Power Factor Correction in Single Phase and Three Phase

In today's modern, digitally connected world, reliable and continuous power availability, together with power quality, help optimize power consumption hence improving distribution system efficiency.

April 18, 2023 by Munir Ahmad

Pressure Sensor Fundamentals and Types

Pressure sensors are essential tools in industrial applications, required wherever there is a hydraulic or pneumatic system to keep pressure quantities under control.

April 18, 2023 by Antonio Armenta

When To Calibrate: Making Sense of Calibration Intervals

Calibration is performed on a regular basis to ensure proper measurement tool function, but how do we determine the proper interval? Factors include environment, usage, and level of dependence on proper function.

April 17, 2023 by Muhammad Asim Niazi

A Look at Magnetic and Inductive Sensing: Sensor Principles and Types

Seeing use in a variety of industrial applications for position sensing and object detection, inductive sensors are based on the phenomenon of magnetism and its resultant magnetic fields.

April 13, 2023 by Antonio Armenta