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Understanding Delta-Wound Three-Phase Motors for Industrial Applications

There are two types of winding designs inside three-phase industrial motors: Wye and Delta. Although the motors and connections look similar on the outside, this article discusses the internal construction for Delta wound motors.

October 16, 2023 by David Peterson

Fundamentals of Industrial Networking: Basic Terms and Concepts

This article includes a list of some common definitions for industrial networking concepts, described in simplified terms to provide a baseline understanding of the concepts.

October 10, 2023 by David Peterson

Loop Powered Process Displays to Add Easy Measurements

Have you ever needed to know the temperature, pressure, flow, or other measurement on location, but the readout is way off in the control room? Here’s an easy way to add a readout in the field.

October 03, 2023 by Harry Trietley

PLC Programming With Function Block Diagrams

Function block diagram (FBD) programming is a common language for PLCs following the IEC 61131 standard. What is FBD, and how does it differ from the familiar ladder logic programs?

August 29, 2023 by Shawn Dietrich

What Can Go Wrong With Electrical Process Measurements?

Whether working with measurement tools or process controllers, it is important to recognize faulty display values and the best ways to fix them.

August 24, 2023 by Muhammad Asim Niazi

Wood You Look at That? The Incredible Automation Controlling Lumber Mills

From forest to felling, logging road to mill, finished lumber’s adventure on its way to market is filled with control and automation. Learn about the process from start to finish and how lumber mills ensure the world has access to high-quality lumber thanks to control technology.

August 14, 2023 by David Peterson

Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief tutorial on how an M5Stack Core can offer a simple, effective low-cost Arduino OpenPLC HMI solution.

August 07, 2023 by Dr. Don Wilcher

What You Need to Know: Soft Starters for Industrial Motors

Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft starter for your application may require more investigation than you thought.

August 01, 2023 by Shawn Dietrich

Explaining Industrial Timers: On Delay and Off Delay

Measuring time delays between equipment events predates digital control systems. What are the types of timers, and how did they work before the advent of PLCs? And how do PLCs continue the tradition?

July 04, 2023 by David Peterson

Controlling and Troubleshooting Common DC Motors

Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?

June 14, 2023 by David Peterson

Temperature Profiling: The Process and The Underlying Benefits

Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines temperature profiling, discusses the process components, and describes the various benefits it offers.

June 13, 2023 by Muhammad Asim Niazi

Industrial and Robotic Connectors: Choosing Suitable Contacts for Cable Connections

Selecting a suitable electrical connector is a process that is based on how you will terminate it to the system. This article provides advice on how to make the right contact selection for your industrial or robotic system.

June 12, 2023 by Simon Mugo

Connectors Used in Industrial and Robotic Cable Termination

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.

May 30, 2023 by Simon Mugo

Back to the Basics: Understanding Industrial Buttons and Switches

This article features an in-depth discussion of the various options for buttons and switches, including function, styles, shapes, and illumination options for all kinds of control panel inputs.

May 18, 2023 by Shawn Dietrich

Joystick Controls: How Do You Use Them For Automated Systems?

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?

May 17, 2023 by David Peterson

Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!

May 16, 2023 by Dr. Don Wilcher

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?

May 15, 2023 by Seth Price

Testing the Limits: Capabilities of the Limit Switch

Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an actuator. This solves a simple problem faced by motion devices: limiting movement

May 02, 2023 by Shawn Dietrich

Understanding the OPC Unified Architecture (OPC UA) Protocol

Learn about the history, framework, and current uses of the Open Platform Communications United Architecture (OPC UA) communication protocol in industrial automation.

April 02, 2023 by Anthony King Ho

Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.

March 19, 2023 by Damond Goodwin