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Applying Fail-Safe Solutions to Protect Motor Control Systems

Applying Fail-Safe Solutions to Protect Motor Control Systems

Part 2 of a 2-part series. A practical look at how normally closed (NC) power contacts and feedback can drive loads toward a defined safe state under real‑world faults.


Fail‑Safe Motor Circuits: When Loss of Power Moves You Toward Safety

Fail‑Safe Motor Circuits: When Loss of Power Moves You Toward Safety

Part 1 of a 2-part series. A practical look at the failures that plague motor drive systems, even those that are rated to be fail-safe.


Customizing Light Curtain Configuration: Muting and Blanking

Customizing Light Curtain Configuration: Muting and Blanking

Some safety applications aren’t a simple on/off at all times; they need objects to pass through a light curtain without stopping the machine. For these, we turn to muting and blanking features.


Tutorial: Driving Mecademic Robots with Siemens PLCs

Tutorial: Driving Mecademic Robots with Siemens PLCs

Learn how to create programs that directly drive a Meca500 robot arm using a Siemens S7 PLC, including adding the hardware and using pre-built function blocks for STEP7 TIA Portal.


The Spectrum Between Human and Machine: The Industrial HMI

The Spectrum Between Human and Machine: The Industrial HMI

Although ‘HMI’ has become synonymous with a durable, rugged touchscreen measuring 7 to 21 inches and mounted in a control cabinet door, the reality of the interface extends far beyond this device.


Learning Some BASIC Programming in a PLC Environment

Learning Some BASIC Programming in a PLC Environment

Use the analog capabilities of a TRi PLC to read a distance sensor and create a custom function that triggers events using integer data types.


Using 2NO/2NC Contacts to Make Motor Starters More Fail‑Safe

Using 2NO/2NC Contacts to Make Motor Starters More Fail‑Safe

A practical look at how 2NO/2NC contactors and auxiliary contacts can clean up command, feedback, and fault logic in motor circuits.


Mitsubishi PLC to VFD Control: RS-485 Communication

Mitsubishi PLC to VFD Control: RS-485 Communication

This guide shows you how to set up RS-485 communication between the FX3U PLC and the FR-D700 inverter with the FX3U-485-BD. You can control speed and monitor the system using ladder logic.


The 100,000-Hour Myth: Decoding Industrial LED Life Cycles

The 100,000-Hour Myth: Decoding Industrial LED Life Cycles

Why do "forever" LEDs fail? A technical guide on L70 standards, multi-voltage IC drivers, and a comparison of industry-leading LED manufacturers.


Methods of Controlling Motor Speed With a VFD

Methods of Controlling Motor Speed With a VFD

Motor speed control can be a tricky process, due to the variety of options. In a VFD, speed can be controlled using fixed values, digital or analog signals, or communication networks.


Industry Insights: Understanding Hybrid Linear Motion

Industry Insights: Understanding Hybrid Linear Motion

Kyntronics’ mission is to combine servo control with hydraulic actuators to form hybrid motion control. Our engineering team posed a few questions in hopes of learning more about this technology.


A Legacy of Factory and Motion Control: Mitsubishi Electric Automation

A Legacy of Factory and Motion Control: Mitsubishi Electric Automation

Showcase, manufacturing, repair, and research: Join Control.com for a recap of our team’s recent visit to the US HQ of Mitsubishi Electric Automation, and see where the magic happens.


Explaining the Tech: Common vs. Isolated PLC I/O Modules

Explaining the Tech: Common vs. Isolated PLC I/O Modules

Learn the difference between common and individually isolated PLC I/O modules; how do we know when isolation might be helpful or required for outputs, inputs, and analog signals?


So, You Got a Modbus TCP Device… What Next?

So, You Got a Modbus TCP Device… What Next?

Despite being one of the oldest protocols in automation, Modbus is still more complex than digital I/O. When you have a Modbus TCP device, what do you do? How do you actually use it?


DC Bus Fundamentals in Industrial Motor Drives

DC Bus Fundamentals in Industrial Motor Drives

Learn about precharge circuits, inrush current, and understand why VFD and servo drives may trip during power-up.


Working With Data: Looping Through Arrays In A PLC

Working With Data: Looping Through Arrays In A PLC

Arrays can handle large amounts of data, but when you need to extract a portion of that data, you might need to execute a loop. Learn a few examples and tips for creating loops in PLC logic.


How to Measure Resistance with a Multimeter

How to Measure Resistance with a Multimeter

When the power is removed to a circuit, the common measurements of voltage and current prove meaningless. The only remaining option is to use resistance testing to determine which components and conductors are working.


First Test Run: Getting to Know the Bosch Rexroth ctrlX CORE

First Test Run: Getting to Know the Bosch Rexroth ctrlX CORE

Get a first look at Bosch Rexroth’s ctrlX CORE, an industrial PC that unifies PLC, motion, and HMI through an app-based automation platform.


Tutorial: Setting up an Inovance HMI With A Mitsubishi PLC

Tutorial: Setting up an Inovance HMI With A Mitsubishi PLC

This guide shows you how to create a simple Inovance HMI project and connect it to a Mitsubishi PLC using serial and Ethernet methods, including practical setup steps and common mistakes to avoid.


Synchronized Motion for Servos | Coordinated Axes

Synchronized Motion for Servos | Coordinated Axes

Coordinating motion in three or more axes is a difficult manual process. For more advanced gantry or articulated robots, this motion type solves the complex calculation of a set of related joints.