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Fail‑Safe Motor Circuits: When Loss of Power Moves You Toward Safety

Fail‑Safe Motor Circuits: When Loss of Power Moves You Toward Safety

Part 1 of a 2-part series. A practical look at the failures that plague motor drive systems, even those that are rated to be fail-safe.


The Spectrum Between Human and Machine: The Industrial HMI

The Spectrum Between Human and Machine: The Industrial HMI

Although ‘HMI’ has become synonymous with a durable, rugged touchscreen measuring 7 to 21 inches and mounted in a control cabinet door, the reality of the interface extends far beyond this device.


Mitsubishi PLC to VFD Control: RS-485 Communication

Mitsubishi PLC to VFD Control: RS-485 Communication

This guide shows you how to set up RS-485 communication between the FX3U PLC and the FR-D700 inverter with the FX3U-485-BD. You can control speed and monitor the system using ladder logic.


The 100,000-Hour Myth: Decoding Industrial LED Life Cycles

The 100,000-Hour Myth: Decoding Industrial LED Life Cycles

Why do "forever" LEDs fail? A technical guide on L70 standards, multi-voltage IC drivers, and a comparison of industry-leading LED manufacturers.


Methods of Controlling Motor Speed With a VFD

Methods of Controlling Motor Speed With a VFD

Motor speed control can be a tricky process, due to the variety of options. In a VFD, speed can be controlled using fixed values, digital or analog signals, or communication networks.


A Legacy of Factory and Motion Control: Mitsubishi Electric Automation

A Legacy of Factory and Motion Control: Mitsubishi Electric Automation

Showcase, manufacturing, repair, and research: Join Control.com for a recap of our team’s recent visit to the US HQ of Mitsubishi Electric Automation, and see where the magic happens.


Explaining the Tech: Common vs. Isolated PLC I/O Modules

Explaining the Tech: Common vs. Isolated PLC I/O Modules

Learn the difference between common and individually isolated PLC I/O modules; how do we know when isolation might be helpful or required for outputs, inputs, and analog signals?


DC Bus Fundamentals in Industrial Motor Drives

DC Bus Fundamentals in Industrial Motor Drives

Learn about precharge circuits, inrush current, and understand why VFD and servo drives may trip during power-up.


How Combustible Dust Hazards Affect Automated Process Control

How Combustible Dust Hazards Affect Automated Process Control

Learn how to integrate fail-safe logic and explosion-proof design to keep your processes running safely and smoothly.


Tutorial: Setting up an Inovance HMI With A Mitsubishi PLC

Tutorial: Setting up an Inovance HMI With A Mitsubishi PLC

This guide shows you how to create a simple Inovance HMI project and connect it to a Mitsubishi PLC using serial and Ethernet methods, including practical setup steps and common mistakes to avoid.


Set Up For Success | Scheduling Tasks in PLC Programs

Set Up For Success | Scheduling Tasks in PLC Programs

When setting up a new program in a Rockwell PLC, task scheduling is an important and often overlooked issue where errors appear as inconsistencies, often incorrectly attributed to random faults.


Synchronized Motion for Servos | Gearing Profile

Synchronized Motion for Servos | Gearing Profile

Synchronized motion has become an industry standard with robots, gantries, and pick and place automation. Follow along this three-part series as we discuss methods of synchronizing servo motors.


Automation Questions: Why Do We Choose Certain Control Voltages?

Automation Questions: Why Do We Choose Certain Control Voltages?

You’ve seen it a thousand times: 24 volts powering a device or representing a trigger signal, but what makes 24 VDC such a versatile voltage, and what about the other voltages in control cabinets?


Understanding PLC Tags: Controller Scope vs. Program Scope

Understanding PLC Tags: Controller Scope vs. Program Scope

Is it best to ‘controller scope’ or ‘program scope’ your tags? This is the question asked by many new PLC programmers, and it often comes down to personal preference.


All About The Legendary Stack Light

All About The Legendary Stack Light

The stack light has a simple but powerful purpose: to report the status of the equipment. Follow along as we take a deep dive into the venerable illuminated signal tower.


Methods of Precision Alignment: Mechanical, Laser, and Vibration Analysis

Methods of Precision Alignment: Mechanical, Laser, and Vibration Analysis

Alignment procedures for pulleys and shafts are a key to preventing costly breakdowns. An effective strategy pairs alignment with vibration analysis to both prevent and predict these downtime events.


Control.com Asks the Experts: Serious Questions About Fluid Valves

Control.com Asks the Experts: Serious Questions About Fluid Valves

After working with solenoid valves for many years, there are still a few questions: is AD or DC voltage better? Do we really need lubrication? I turned to an expert for some answers.


Managing and Configuring Switches for Secure SCADA Networks | Part 2

Managing and Configuring Switches for Secure SCADA Networks | Part 2

Learn about OT resilience strategies, including SSH, authentication, port blocking, and MAC address binding, methods that can be employed to protect network switches.


Advantages of Remote I/O Devices With Networking Technologies

Advantages of Remote I/O Devices With Networking Technologies

Networked remote I/O allows machine centers to operate while physically separated from the rest of the system, and often, the solution can drop right into place.


Should I Connect the Commons or Not? Power Supplies Across Systems

Should I Connect the Commons or Not? Power Supplies Across Systems

When dealing with two or more I/O systems, the subject of power supply commons will arise. Sometimes the solution is simple, but it can require creativity to find the best (and safest) solution.