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Troubleshooting Linear Hydraulic Motion

Troubleshooting Linear Hydraulic Motion

Motion systems come in many forms. Hydraulic motion brings some unique problems, not seen in electric systems. This article will focus on how to recognize prominent failures quickly and correctly.


Factory I/O: A Modern PLC Simulation Tool to Learn the Fundamentals

Factory I/O: A Modern PLC Simulation Tool to Learn the Fundamentals

Finding a good PLC simulator can be challenging. Read an assessment of Factory I/O and learn how it works, how to get started, and how to use it in your automation learning journey.


Introduction to H-Bridges for Industrial Motor Control

Introduction to H-Bridges for Industrial Motor Control

H-bridge circuits are commonly used to provide current switching capabilities to different electrical components in automated systems like motor control circuits, VFDs, and DC/AC current conversions.


Understanding the Derivative Term in PID Control

Understanding the Derivative Term in PID Control

We know that PID stands for proportional, integral, and derivative, but have you ever seen exactly how the derivative term affects the final output signal in a motion control system?


Avoiding SCADA Pitfalls: 3 Tips for Operational and Business Advantages

Avoiding SCADA Pitfalls: 3 Tips for Operational and Business Advantages

A well-designed SCADA system can reduce costs, increase throughput, and improve usability. Successful implementation requires consideration from both an operational and a business perspective.


Industrial Automation: Spare Yourself From Network Pitfalls!

Industrial Automation: Spare Yourself From Network Pitfalls!

Some new factories are networked from stem to stern, ready to roll. But sometimes, it’s just you and a new PLC, so it won’t really matter how you set things up, it’ll probably work just fine, right?


Installing and Using Modern Industrial Joystick Controls

Installing and Using Modern Industrial Joystick Controls

Discover how digital and analog industrial joysticks can provide crucial precision in sectors like manufacturing and industrial automation, used mainly for motion control applications.


IIoT, Cloud Services, and Edge AI Combined Through Arduino

IIoT, Cloud Services, and Edge AI Combined Through Arduino

Pairing IIoT with cloud services provides industrial and manufacturing facilities with real-time data displayed in intuitive dashboards and reduces downtime.


Analog and Digital Signal Filtering in PLC Systems

Analog and Digital Signal Filtering in PLC Systems

Unexpected, false, and fluctuating PLC input signals can cost many hours of debugging, but luckily, there are some quick, simple tricks to try before downtime is wasted.


Add a Dynamic Braking Resistor to a PowerFlex VFD

Add a Dynamic Braking Resistor to a PowerFlex VFD

Dynamic braking resistors stop motors more quickly by converting the rotational energy, but how do we select the correct one and configure a PowerFlex drive to utilize the resistor effectively?


Tricks of the Trade: Troubleshooting Industrial Control Cabinets

Tricks of the Trade: Troubleshooting Industrial Control Cabinets

When the blinking lights on automation devices stop blinking, the control cabinet is often the go-to troubleshooting culprit, but how do you make the best judgments for quickly locating the problem?


Hands-On with the Arduino Opta Using OpenPLC

Hands-On with the Arduino Opta Using OpenPLC

Using an Arduino Opta PLC, a few off-the-shelf electrical components, and the popular OpenPLC software environment, automation control concepts can be built on your own test bench.


The Dirty Details of Electrical Power: Line/Load Reactors and Filters

The Dirty Details of Electrical Power: Line/Load Reactors and Filters

Filters and reactors can protect your electrical devices, but what is the difference between these two kinds of devices, and are they supposed to be installed before or after a VFD?


Intro to CODESYS: First Project Using CMZ Hardware

Intro to CODESYS: First Project Using CMZ Hardware

CODESYS is an automation software that is independent from any one vendor, capable of many PLC, I/O, and motion operations. However, being vendor-agnostic can present challenges. Learn how to get started.


Lock Out/Tag Out: The Law, The Purpose, and The Details

Lock Out/Tag Out: The Law, The Purpose, and The Details

The purpose of LOTO is to create a method of reducing the chance that a worker will be exposed to hazardous energy. It’s important for companies to establish an SOP for standardized LOTO practice.


Comparing Voltage: When to Ground a Floating Power Supply

Comparing Voltage: When to Ground a Floating Power Supply

The choice to ground or float a power supply is not always clear in the NEC. This article explains floating or fixing a DC supply with respect to ground and how circuits can be functionally constructed both ways.


A Visit From Safety Nick

A Visit From Safety Nick

‘Twas the Night Before Christmas: like you’ve (probably) never heard it before.


Marvel Over DC Voltage: Permanent Magnet vs. Field Wound Motors

Marvel Over DC Voltage: Permanent Magnet vs. Field Wound Motors

Since their creation, DC motors have become a part of our everyday lives. In this article, we’ll examine the differences between various types of field-wound and permanent magnet DC motors.


Merry ControlByWeb-mas! A Fun Holiday Light Show Project

Merry ControlByWeb-mas! A Fun Holiday Light Show Project

As an engineer, why would you settle for simply plugging and unplugging your Christmas lights when you could, instead, spend many hours automating this very important December job? Let me show you.


Pneumatic Valve Operation: Manual, Pilot, and Solenoid

Pneumatic Valve Operation: Manual, Pilot, and Solenoid

Learn about various ways to activate directional control valves for fluids using manual input, air pilot sources, and electrical controls. Sometimes, valves even use a mix of multiple power sources.