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Learning Some BASIC Programming in a PLC Environment

Learning Some BASIC Programming in a PLC Environment

Use the analog capabilities of a TRi PLC to read a distance sensor and create a custom function that triggers events using integer data types.


The Perils of Palletizing Automation and Columbia/Okura’s Solution

The Perils of Palletizing Automation and Columbia/Okura’s Solution

Stacking items on a pallet seems a minor part of the manufacturing process, but it actually requires speed, precision, and flexibility to relieve a heavy burden placed on employees.


Advantages of Remote I/O Devices With Networking Technologies

Advantages of Remote I/O Devices With Networking Technologies

Networked remote I/O allows machine centers to operate while physically separated from the rest of the system, and often, the solution can drop right into place.


A New Way to Pneumatic: Industrial Piezo Electric Valves

A New Way to Pneumatic: Industrial Piezo Electric Valves

The term "piezo" refers to a relationship between mechanical deformation and voltage–useful for some sensor processes. Recently, the concept has been employed to upgrade pneumatic valves.


Comparing SLC and ControlLogix PLCs: An In-Depth Review

Comparing SLC and ControlLogix PLCs: An In-Depth Review

The SLC 500 PLC family dominated automation control for well over thirty years and now, with the recent discontinuation of most of the series, we look at the differences between SLC and modern Logix PLCs.


Electromagnetic Flowmeters | Using Magnetic Force to Sense Fluid Flow

Electromagnetic Flowmeters | Using Magnetic Force to Sense Fluid Flow

This article takes an in-depth look at how magmeters work, the different types of magmeters, and useful equations for calculating flow rates using a magmeter.


Info Byte: Normally Open vs. Normally Closed: What Does It Mean?

Info Byte: Normally Open vs. Normally Closed: What Does It Mean?

Some terminology, like 'normally open' and 'normally closed' switch contacts, is common throughout industry but can still be confusing, misleading, or even hazardous if not properly understood.


Fundamentals of Grounding and Safety: Protecting People and Equipment

Fundamentals of Grounding and Safety: Protecting People and Equipment

Electrical grounding is used to accomplish several different tasks, but none more important than for the safety of users and equipment while maintaining strict adherence to regulations.


All About PLCs: The Power Supply Unit

All About PLCs: The Power Supply Unit

Learn all about the power supply: modular and built-in devices that deliver electricity to the PLC backplane and modules, and learn the difference between control and field device power delivery.


Seal-In Ladder Logic vs. Latching/Unlatching PLC Commands

Seal-In Ladder Logic vs. Latching/Unlatching PLC Commands

An age-old debate in PLC programming: investigating the uses and caveats of latching software commands versus seal-in ladder logic for industrial control applications.


DCS vs. SCADA: What’s the Difference?

DCS vs. SCADA: What’s the Difference?

Controlling and optimizing plant processes is the goal of most control systems. It can be a challenge to distinguish between different types of control: a DCS or a high-level SCADA system?


Temp Sensing With RTDs: Wiring Connection and Transmitter Setup

Temp Sensing With RTDs: Wiring Connection and Transmitter Setup

Learn how to measure temperature using an RTD and a temperature transmitter to convert resistance into common analog voltage or current values for process control.


Setting up Discrete Sensors: Polarity, Mode, Range, and Limits

Setting up Discrete Sensors: Polarity, Mode, Range, and Limits

Installing sensors into a manufacturing process is intended to collect data, useful in making logical true/false decisions. But what settings must be adjusted when you install these sensors?


Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?


A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic over electrical controls?


How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?


PLC Naming Conventions: How Should I Write My Tag Labels?

PLC Naming Conventions: How Should I Write My Tag Labels?

It’s important to consider your PLC tag naming convention when using different styles. Learn when and why you might even use more than one, depending on the circumstances and scope of your project.


Handling of Power System Data | Indications, Counters, and Data Flags

Handling of Power System Data | Indications, Counters, and Data Flags

For large process systems, learn how the location of data indication and flag processing can increase or decrease the burden on computers at the device, RTU, or main computer level.


Understanding the 17xx | Your Rockwell/Allen-Bradley Hardware Encyclopedia

Understanding the 17xx | Your Rockwell/Allen-Bradley Hardware Encyclopedia

Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but what are these lineups, and what function do they serve?


Strain Gauges: Real-World Considerations and Typical Applications

Strain Gauges: Real-World Considerations and Typical Applications

In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll be talking about foil and wire strain gauges, but ignoring semiconductors.