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Applying Fail-Safe Solutions to Protect Motor Control Systems

Applying Fail-Safe Solutions to Protect Motor Control Systems

Part 2 of a 2-part series. A practical look at how normally closed (NC) power contacts and feedback can drive loads toward a defined safe state under real‑world faults.


Fail‑Safe Motor Circuits: When Loss of Power Moves You Toward Safety

Fail‑Safe Motor Circuits: When Loss of Power Moves You Toward Safety

Part 1 of a 2-part series. A practical look at the failures that plague motor drive systems, even those that are rated to be fail-safe.


Industrial Motor Health Tips | Modern Maintenance Solutions

Industrial Motor Health Tips | Modern Maintenance Solutions

Learn a few tips and solutions to promote long-lasting electric motor health, explaining why some maintenance practices are a better fit for certain devices and situations.


Using 2NO/2NC Contacts to Make Motor Starters More Fail‑Safe

Using 2NO/2NC Contacts to Make Motor Starters More Fail‑Safe

A practical look at how 2NO/2NC contactors and auxiliary contacts can clean up command, feedback, and fault logic in motor circuits.


Mitsubishi PLC to VFD Control: RS-485 Communication

Mitsubishi PLC to VFD Control: RS-485 Communication

This guide shows you how to set up RS-485 communication between the FX3U PLC and the FR-D700 inverter with the FX3U-485-BD. You can control speed and monitor the system using ladder logic.


Methods of Controlling Motor Speed With a VFD

Methods of Controlling Motor Speed With a VFD

Motor speed control can be a tricky process, due to the variety of options. In a VFD, speed can be controlled using fixed values, digital or analog signals, or communication networks.


DC Bus Fundamentals in Industrial Motor Drives

DC Bus Fundamentals in Industrial Motor Drives

Learn about precharge circuits, inrush current, and understand why VFD and servo drives may trip during power-up.


Synchronized Motion for Servos | Coordinated Axes

Synchronized Motion for Servos | Coordinated Axes

Coordinating motion in three or more axes is a difficult manual process. For more advanced gantry or articulated robots, this motion type solves the complex calculation of a set of related joints.


The Role of Sensors and Control Systems in Smarter Conveyor Design

The Role of Sensors and Control Systems in Smarter Conveyor Design

Conveyor technology is rapidly advancing thanks to the close integration of mechanical machines and electrical controls, but it’s important to understand how feedback improves that relationship.


Synchronized Motion for Servos | Cam Profiles

Synchronized Motion for Servos | Cam Profiles

Cam profiles are a great way of strictly controlling two servo axes to follow a predefined path. Follow along as we dive into setting up and programming an electronic cam profile.


Electrical Cabinet Best Practices: A Field Guide for New Integrators

Electrical Cabinet Best Practices: A Field Guide for New Integrators

A practical, experience-driven guide to designing and wiring electrical cabinets for machine-tending robotic cells.


Synchronized Motion for Servos | Gearing Profile

Synchronized Motion for Servos | Gearing Profile

Synchronized motion has become an industry standard with robots, gantries, and pick and place automation. Follow along this three-part series as we discuss methods of synchronizing servo motors.


What Is an HVAC System and What Role Do Control Systems Play?

What Is an HVAC System and What Role Do Control Systems Play?

Managing the climate inside a building is critical for both people and infrastructure. Managing the climate is the job of HVAC control systems, but what’s inside an HVAC system, and how do they work?


Methods of Precision Alignment: Mechanical, Laser, and Vibration Analysis

Methods of Precision Alignment: Mechanical, Laser, and Vibration Analysis

Alignment procedures for pulleys and shafts are a key to preventing costly breakdowns. An effective strategy pairs alignment with vibration analysis to both prevent and predict these downtime events.


How Do You Stack Up? A Look Into Robotic Palletizing

How Do You Stack Up? A Look Into Robotic Palletizing

Explore the art of automated palletizing and the different ways you can accelerate the packaging process using PLC and robotic controls.


Understanding Inputs and Outputs for Servo Drives

Understanding Inputs and Outputs for Servo Drives

Servo drives interact with hardware axes, but there are many ways to configure the motion. I/O signals allow connections of sensors and switches for functions like homing and setting travel limits.


Variable Frequency Drives (VFDs) In Motor Control

Variable Frequency Drives (VFDs) In Motor Control

What is the purpose of a variable frequency drive? How do they work? And why would we prefer using VFDs over basic motor starters for heavy loads?


Throwback: A Look at Electric Motors in the Early Days of Mining

Throwback: A Look at Electric Motors in the Early Days of Mining

Take a step back and check out a bit of the history of motors in the mining industry, from driving compressed air to generating various DC and AC voltages for mineral transportation.


Introduction to H-Bridges for Industrial Motor Control

Introduction to H-Bridges for Industrial Motor Control

H-bridge circuits are commonly used to provide current switching capabilities to different electrical components in automated systems like motor control circuits, VFDs, and DC/AC current conversions.


Practical Comparison: Microcontroller vs. PLC for Arc Welding Control

Practical Comparison: Microcontroller vs. PLC for Arc Welding Control

Learn in this detailed analysis about the performance of industrial PLC and a prototyping microcontroller to perform stepper motor motion control for an arc welding automation project.