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Applying Fail-Safe Solutions to Protect Motor Control Systems

Applying Fail-Safe Solutions to Protect Motor Control Systems

Part 2 of a 2-part series. A practical look at how normally closed (NC) power contacts and feedback can drive loads toward a defined safe state under real‑world faults.


Tutorial: Driving Mecademic Robots with Siemens PLCs

Tutorial: Driving Mecademic Robots with Siemens PLCs

Learn how to create programs that directly drive a Meca500 robot arm using a Siemens S7 PLC, including adding the hardware and using pre-built function blocks for STEP7 TIA Portal.


The Spectrum Between Human and Machine: The Industrial HMI

The Spectrum Between Human and Machine: The Industrial HMI

Although ‘HMI’ has become synonymous with a durable, rugged touchscreen measuring 7 to 21 inches and mounted in a control cabinet door, the reality of the interface extends far beyond this device.


First Test Run: Getting to Know the Bosch Rexroth ctrlX CORE

First Test Run: Getting to Know the Bosch Rexroth ctrlX CORE

Get a first look at Bosch Rexroth’s ctrlX CORE, an industrial PC that unifies PLC, motion, and HMI through an app-based automation platform.


Tutorial: Setting up an Inovance HMI With A Mitsubishi PLC

Tutorial: Setting up an Inovance HMI With A Mitsubishi PLC

This guide shows you how to create a simple Inovance HMI project and connect it to a Mitsubishi PLC using serial and Ethernet methods, including practical setup steps and common mistakes to avoid.


Synchronized Motion for Servos | Cam Profiles

Synchronized Motion for Servos | Cam Profiles

Cam profiles are a great way of strictly controlling two servo axes to follow a predefined path. Follow along as we dive into setting up and programming an electronic cam profile.


Synchronized Motion for Servos | Gearing Profile

Synchronized Motion for Servos | Gearing Profile

Synchronized motion has become an industry standard with robots, gantries, and pick and place automation. Follow along this three-part series as we discuss methods of synchronizing servo motors.


How to Choose the Right Industrial Power Supply for Your Cabinet

How to Choose the Right Industrial Power Supply for Your Cabinet

A clear overview of industrial power supply types, specs, and design factors for building dependable control cabinet systems.


Understanding PLC Tags: Controller Scope vs. Program Scope

Understanding PLC Tags: Controller Scope vs. Program Scope

Is it best to ‘controller scope’ or ‘program scope’ your tags? This is the question asked by many new PLC programmers, and it often comes down to personal preference.


All About The Legendary Stack Light

All About The Legendary Stack Light

The stack light has a simple but powerful purpose: to report the status of the equipment. Follow along as we take a deep dive into the venerable illuminated signal tower.


Methods of Precision Alignment: Mechanical, Laser, and Vibration Analysis

Methods of Precision Alignment: Mechanical, Laser, and Vibration Analysis

Alignment procedures for pulleys and shafts are a key to preventing costly breakdowns. An effective strategy pairs alignment with vibration analysis to both prevent and predict these downtime events.


Control.com Asks the Experts: Serious Questions About Fluid Valves

Control.com Asks the Experts: Serious Questions About Fluid Valves

After working with solenoid valves for many years, there are still a few questions: is AD or DC voltage better? Do we really need lubrication? I turned to an expert for some answers.


Tutorial: Using SMC E-Actuators with a PLC

Tutorial: Using SMC E-Actuators with a PLC

Learn how to use simple ladder logic and discrete outputs to control the e-Actuator series from SMC, an interesting electric motion axis designed to operate with only simple discrete signal inputs.


Managing and Configuring Switches for Secure SCADA Networks | Part 2

Managing and Configuring Switches for Secure SCADA Networks | Part 2

Learn about OT resilience strategies, including SSH, authentication, port blocking, and MAC address binding, methods that can be employed to protect network switches.


Factory I/O: A Modern PLC Simulation Tool to Learn the Fundamentals

Factory I/O: A Modern PLC Simulation Tool to Learn the Fundamentals

Finding a good PLC simulator can be challenging. Read an assessment of Factory I/O and learn how it works, how to get started, and how to use it in your automation learning journey.


Avoiding SCADA Pitfalls: 3 Tips for Operational and Business Advantages

Avoiding SCADA Pitfalls: 3 Tips for Operational and Business Advantages

A well-designed SCADA system can reduce costs, increase throughput, and improve usability. Successful implementation requires consideration from both an operational and a business perspective.


Analog and Digital Signal Filtering in PLC Systems

Analog and Digital Signal Filtering in PLC Systems

Unexpected, false, and fluctuating PLC input signals can cost many hours of debugging, but luckily, there are some quick, simple tricks to try before downtime is wasted.


Actuator-Sensor Interface: ASi Installation and Commissioning

Actuator-Sensor Interface: ASi Installation and Commissioning

A common field-level protocol for automation is ASi or AS-interface–a method used to convey actuator and sensor data and commands between I/O devices and the PLC control system level.


Hands-On with the Arduino Opta Using OpenPLC

Hands-On with the Arduino Opta Using OpenPLC

Using an Arduino Opta PLC, a few off-the-shelf electrical components, and the popular OpenPLC software environment, automation control concepts can be built on your own test bench.


Commissioning IO-Link Part 1: System Configuration

Commissioning IO-Link Part 1: System Configuration

IO-Link devices can be inputs or outputs, and often a mix of both. In this article, learn how to interpret datasheets that list the indexes and purpose of the bytes to read and write process data.