Latest CNC Hardware Technical Articles

A practical, experience-driven guide to designing and wiring electrical cabinets for machine-tending robotic cells.

A practical, experience-driven guide to designing and wiring electrical cabinets for machine-tending robotic cells.

Synchronized motion has become an industry standard with robots, gantries, and pick and place automation. Follow along…

Synchronized motion has become an industry standard with robots, gantries, and pick and place automation. Follow along this three-part series as we discuss methods of synchronizing servo motors.

Alignment procedures for pulleys and shafts are a key to preventing costly breakdowns. An effective strategy pairs…

Alignment procedures for pulleys and shafts are a key to preventing costly breakdowns. An effective strategy pairs alignment with vibration analysis to both prevent and predict these downtime events.

Simplicity in automation is a great thing, but it must be weighed against the requirements of the project. When speed…

Simplicity in automation is a great thing, but it must be weighed against the requirements of the project. When speed control and precision are critical, we must consider feedback in CNC systems.

Learn in this detailed analysis about the performance of industrial PLC and a prototyping microcontroller to perform…

Learn in this detailed analysis about the performance of industrial PLC and a prototyping microcontroller to perform stepper motor motion control for an arc welding automation project.

Since their creation, DC motors have become a part of our everyday lives. In this article, we’ll examine the…

Since their creation, DC motors have become a part of our everyday lives. In this article, we’ll examine the differences between various types of field-wound and permanent magnet DC motors.

Before tuning a motion axis, you must define the axis. If the control system doesn’t understand the axis properties or…

Before tuning a motion axis, you must define the axis. If the control system doesn’t understand the axis properties or specifications, it can’t be expected to effectively complete the tuning process.

When the angle or distance of motion is more important than speed and power, certain motors shine brighter, like…

When the angle or distance of motion is more important than speed and power, certain motors shine brighter, like steppers, named for the individual steps they take when control voltage is applied.

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and…

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and operator from harm. But what’s inside, and how do these switches work?

A flasher can easily be implemented using interlocking timers in a PLC environment on an Arduino Uno using OpenPLC,…

A flasher can easily be implemented using interlocking timers in a PLC environment on an Arduino Uno using OpenPLC, UiFlow Blockly Code, and a programmable HMI-based LCD unit.

Traditionally, automation requires a sizable investment and integration risks. RaaS empowers manufacturers to let someone…

Traditionally, automation requires a sizable investment and integration risks. RaaS empowers manufacturers to let someone else adopt the risks in exchange for an hourly or monthly subscription rate.

Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do…

Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?

Learn how to build a machine learning model to predict failure classification based on machine parameters using a…

Learn how to build a machine learning model to predict failure classification based on machine parameters using a synthetic dataset modeled after a milling machine, the same process used in real-world systems.

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems:…

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?

We are taught that parallel circuits maintain equal voltage across all branch resistors, equally sharing the source…

We are taught that parallel circuits maintain equal voltage across all branch resistors, equally sharing the source voltage. But reality is often far from ideal, and individual devices certainly impact the rest of the circuit.

Previously, we described how to use the new Arduino PLC IDE to control discrete devices. This tutorial will describe how…

Previously, we described how to use the new Arduino PLC IDE to control discrete devices. This tutorial will describe how to connect various peripheral equipment (VFD and robot) using analog inputs and outputs.

We know that servo motors are found inside machines that rely on precise motion with feedback to verify proper operation,…

We know that servo motors are found inside machines that rely on precise motion with feedback to verify proper operation, but how do they work, and what makes them different from any other kind of motor?

Coil, field winding, rotor, stator, eddy current… When it comes to motors, there are numerous terms that describe the…

Coil, field winding, rotor, stator, eddy current… When it comes to motors, there are numerous terms that describe the theory of operation, but what is inside a 3-phase motor? Take a look, and learn how they work.

Human-machine interfaces, or HMIs, provide visual process data and allow access to process parameters and diagnostics…

Human-machine interfaces, or HMIs, provide visual process data and allow access to process parameters and diagnostics information. What’s inside these touchscreen displays, and how do they actually work?