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Troubleshooting PLCs and I/O Modules Using Tools and Instruments

When inputs or outputs stop working, the equipment fails to respond and money starts slipping away. Dive into the concept of troubleshooting I/O without ever opening the PLC software.

November 21, 2023 by Shawn Dietrich

Handling of Power System Data: Engineering Limits and Data Currency

Power systems rely on meaningful data, as do most other processes. Within SCADA environments, individual data points are tracked, compared to limits, and evaluated to obtain current readings.

November 08, 2023 by Munir Ahmad

Create Your Own IIoT Tech Stack Project | Part 6: Node-RED Development

This article will explore the setup of Node-RED, the glue that will serve to connect all of the individual components of the solution that we have created up to this point.

October 26, 2023 by Michael Levanduski

Create Your Own IIoT Tech Stack Project | Part 5: Database Setup

Now that our IIoT project has verified the transmission of an MQTT data payload packet, this next article will explore the setup of an InfluxDB database to store the incoming sensor data.

October 24, 2023 by Michael Levanduski

Loop Powered Process Displays to Add Easy Measurements

Have you ever needed to know the temperature, pressure, flow, or other measurement on location, but the readout is way off in the control room? Here’s an easy way to add a readout in the field.

October 03, 2023 by Harry Trietley

Raspberry Pi Sensors: Sense HAT Temperature, Pressure, and Humidity

Explore the sensors used to obtain temperature, pressure, and humidity for industrial applications on this value-packed, compact add-on for the Raspberry Pi.

September 17, 2023 by Michael Levanduski

Sense HAT: The Coolest HAT for the Raspberry Pi

This top-mount accessory for the Raspberry Pi offers various capabilities at a low cost, perfect for analyzing and solving problems related to vibration, temperature, humidity, and others.

September 03, 2023 by Michael Levanduski

A Tale of Two Standards | Comparing Analog Voltage and Current

Analog voltage and current are the dominating standards for industrial technology. Is one format better than the other? And if so, why do both signal types still exist in modern systems?

August 28, 2023 by David Peterson

What Can Go Wrong With Electrical Process Measurements?

Whether working with measurement tools or process controllers, it is important to recognize faulty display values and the best ways to fix them.

August 24, 2023 by Muhammad Asim Niazi

Three Things About IO-Link Sensors That May Shock You

Control.com’s Director of Engineering got to explore IO-Link sensors and what he found might surprise you! Although still considered an “emerging” technology, it’s clear IO-Link technology boasts several bonafide benefits over traditional sensors.

August 15, 2023 by David Peterson

Wood You Look at That? The Incredible Automation Controlling Lumber Mills

From forest to felling, logging road to mill, finished lumber’s adventure on its way to market is filled with control and automation. Learn about the process from start to finish and how lumber mills ensure the world has access to high-quality lumber thanks to control technology.

August 14, 2023 by David Peterson

Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief tutorial on how an M5Stack Core can offer a simple, effective low-cost Arduino OpenPLC HMI solution.

August 07, 2023 by Dr. Don Wilcher

Examples of Analog Signals in Control Systems

Many articles address the wiring and implementation of analog control signals, but where are they used, and what might make them a better (or perhaps worse) decision than digital input/output devices?

July 25, 2023 by Gunner Scott

Mechanisms Used in Robotic Compliance Devices

Compliance and compensator devices are used in processes where variation and uncertainty are prevalent. What sorts of compliance devices are used, and what distinct advantages are held by each?

July 05, 2023 by Seth Price

Understanding Robotic Force Compensators and Compliance End Effectors

Force compensators and force compliance end effectors can expand the capabilities of traditional robotics to reach into difficult processes, ranging from grinding and alignment to precision measurement.

June 22, 2023 by Damond Goodwin

PID for Your PLC Using SP and PV. So Many Acronyms, So Little Time

Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the process than simply picking gain (k) values and calculating an output value.

June 19, 2023 by David Peterson

Controlling and Troubleshooting Common DC Motors

Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?

June 14, 2023 by David Peterson

Temperature Profiling: The Process and The Underlying Benefits

Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines temperature profiling, discusses the process components, and describes the various benefits it offers.

June 13, 2023 by Muhammad Asim Niazi

Hands-on Example: Milling Machine Failure Classification Using Logistic Regression

Learn how to build a machine learning model to predict failure classification based on machine parameters using a synthetic dataset modeled after a milling machine, the same process used in real-world systems.

June 08, 2023 by Michael Levanduski

Closing the Loop: Feedback, Feedforward, and Adaptive Control

Process automation relies on precise control systems to operate production equipment for everything from lumber to pastries. Using control algorithms produces stable, accurate, and often delicious results.

June 05, 2023 by Shawn Dietrich