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Applying Fail-Safe Solutions to Protect Motor Control Systems

Applying Fail-Safe Solutions to Protect Motor Control Systems

Part 2 of a 2-part series. A practical look at how normally closed (NC) power contacts and feedback can drive loads toward a defined safe state under real‑world faults.


Fail‑Safe Motor Circuits: When Loss of Power Moves You Toward Safety

Fail‑Safe Motor Circuits: When Loss of Power Moves You Toward Safety

Part 1 of a 2-part series. A practical look at the failures that plague motor drive systems, even those that are rated to be fail-safe.


Tutorial: How to Set Up a Light Curtain

Tutorial: How to Set Up a Light Curtain

Learn how to align and configure the parameters of a light curtain using a send/receive pair of SICK deTec4 light beam curtains and the new DCM4 extension module for advanced operating modes.


Customizing Light Curtain Configuration: Muting and Blanking

Customizing Light Curtain Configuration: Muting and Blanking

Some safety applications aren’t a simple on/off at all times; they need objects to pass through a light curtain without stopping the machine. For these, we turn to muting and blanking features.


Installing and Configuring Light Curtains

Installing and Configuring Light Curtains

Learn about safety light curtains: which one will fit your application, how to choose the proper size, and how to properly process the output signals.


How Combustible Dust Hazards Affect Automated Process Control

How Combustible Dust Hazards Affect Automated Process Control

Learn how to integrate fail-safe logic and explosion-proof design to keep your processes running safely and smoothly.


Operator Actions and Interventions In Functional Safety

Operator Actions and Interventions In Functional Safety

Learn how to assess risks and determine SIL by understanding operator actions as initiating events, independent protection layers, or a part of the safety instrumented function loop.


Electrical Cabinet Best Practices: A Field Guide for New Integrators

Electrical Cabinet Best Practices: A Field Guide for New Integrators

A practical, experience-driven guide to designing and wiring electrical cabinets for machine-tending robotic cells.


Tricks of the Trade: Troubleshooting Industrial Control Cabinets

Tricks of the Trade: Troubleshooting Industrial Control Cabinets

When the blinking lights on automation devices stop blinking, the control cabinet is often the go-to troubleshooting culprit, but how do you make the best judgments for quickly locating the problem?


Lock Out/Tag Out: The Law, The Purpose, and The Details

Lock Out/Tag Out: The Law, The Purpose, and The Details

The purpose of LOTO is to create a method of reducing the chance that a worker will be exposed to hazardous energy. It’s important for companies to establish an SOP for standardized LOTO practice.


Comparing Voltage: When to Ground a Floating Power Supply

Comparing Voltage: When to Ground a Floating Power Supply

The choice to ground or float a power supply is not always clear in the NEC. This article explains floating or fixing a DC supply with respect to ground and how circuits can be functionally constructed both ways.


Facts Behind the Shock! Investigating the Dangers of Arc Flash

Facts Behind the Shock! Investigating the Dangers of Arc Flash

Even though electrical safety practices have existed for over a century, arc flash safety has only gained traction in recent decades. This article discusses the danger and prevention of arc flash injury.


Introduction to Codes and Standards for Instrumentation and Controls Engineers

Introduction to Codes and Standards for Instrumentation and Controls Engineers

Regardless of industry, codes and standards developed by organizations including ISO, ANSI, and IEEE are an integral part of the environment in which we work and have a major influence on engineering and design.


Fundamentals of Grounding and Safety: Protecting People and Equipment

Fundamentals of Grounding and Safety: Protecting People and Equipment

Electrical grounding is used to accomplish several different tasks, but none more important than for the safety of users and equipment while maintaining strict adherence to regulations.


What is a Safety PLC?

What is a Safety PLC?

This article investigates the basic qualities that make up a safety PLC, what distinguishes a safety PLC from a standard model, and the reasons for which a safety PLC may be critical.


Detailed Introduction to Dual Check Safety (DCS) in Robotic Work Cells

Detailed Introduction to Dual Check Safety (DCS) in Robotic Work Cells

Learn about FANUC’s Dual Check Safety (DCS) system and the various methods, how to configure the DCS parameters, and how to avoid and resolve issues associated with DCS positional alarms.


Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and operator from harm. But what’s inside, and how do these switches work?


Identifying and Troubleshooting Pressure Changes in Fluid Systems

Identifying and Troubleshooting Pressure Changes in Fluid Systems

Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What causes problematic pressure changes, and how can you trace them to their source?


There’s This Thing Called ‘Skin Effect’ in Wires: What Does it Mean to You?

There’s This Thing Called ‘Skin Effect’ in Wires: What Does it Mean to You?

Current flow in wires is often modeled with a perfectly circular cross-section, with the size of the wire being responsible for the maximum current. This is true, but there’s more to the story.


Duties of Power Plant Operators, The Journey From Entry to Senior Operator

Duties of Power Plant Operators, The Journey From Entry to Senior Operator

When beginning a new career, an obvious question is how to take positive steps, from your first day inside the plant all the way to becoming an experienced senior operator.