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The Perils of Palletizing Automation and Columbia/Okura’s Solution

The Perils of Palletizing Automation and Columbia/Okura’s Solution

Stacking items on a pallet seems a minor part of the manufacturing process, but it actually requires speed, precision, and flexibility to relieve a heavy burden placed on employees.


The Guide to Commissioning a Variable Frequency Drive (VFD)

The Guide to Commissioning a Variable Frequency Drive (VFD)

Learn how to set up a VFD, from initial unboxing to configuring the network parameters necessary to drive some simple motion from a PLC.


The Dirty Details of Electrical Power: Line/Load Reactors and Filters

The Dirty Details of Electrical Power: Line/Load Reactors and Filters

Filters and reactors can protect your electrical devices, but what is the difference between these two kinds of devices, and are they supposed to be installed before or after a VFD?


Marvel Over DC Voltage: Permanent Magnet vs. Field Wound Motors

Marvel Over DC Voltage: Permanent Magnet vs. Field Wound Motors

Since their creation, DC motors have become a part of our everyday lives. In this article, we’ll examine the differences between various types of field-wound and permanent magnet DC motors.


Fundamentals of Grounding and Safety: Protecting People and Equipment

Fundamentals of Grounding and Safety: Protecting People and Equipment

Electrical grounding is used to accomplish several different tasks, but none more important than for the safety of users and equipment while maintaining strict adherence to regulations.


Practical Applications of AI: Transportation and Yard Management

Practical Applications of AI: Transportation and Yard Management

Learn about the various strategies and algorithms used to optimize trucking routes and manage the loading and unloading of warehouses, all to keep the supply chain world running smoothly.


Supply Chain Optimization Through AI

Supply Chain Optimization Through AI

The supply chain is a vast network, from raw materials to components and finished goods. Learn what types of AI algorithms are employed to predict disruptions and enhance optimization.


Setting IP Address and Networking Parameters on a PowerFlex VFD

Setting IP Address and Networking Parameters on a PowerFlex VFD

Parameters control the operation and command sources for VFDs. The PowerFlex series from Rockwell Automation is no exception. Learn how to adjust the parameters for networking and IP configuration.


How to Wire Motor Starters and Contactors

How to Wire Motor Starters and Contactors

This article investigates the basic components and wiring conventions for common three-phase motor starter configurations, including direct online, reversing, and star-delta.


A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic over electrical controls?


How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?


Strain Gauges: Real-World Considerations and Typical Applications

Strain Gauges: Real-World Considerations and Typical Applications

In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll be talking about foil and wire strain gauges, but ignoring semiconductors.


The Mechanic’s View of Control: Chain Drive Power Transmission

The Mechanic’s View of Control: Chain Drive Power Transmission

In the world of mechanical power transmission, gears, belts, and chains dominate the landscape, but what's so special about chain drives, and why would they be used in place of rubber belts?


Understanding Delta-Wound Three-Phase Motors for Industrial Applications

Understanding Delta-Wound Three-Phase Motors for Industrial Applications

There are two types of winding designs inside three-phase industrial motors: Wye and Delta. Although the motors and connections look similar on the outside, this article discusses the internal construction for Delta wound motors.


Explaining User-Defined Data Types for PLC Programming

Explaining User-Defined Data Types for PLC Programming

User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused, they can become problematic and introduce roadblocks to troubleshooting and upgrading PLC programs.


What You Need to Know: Soft Starters for Industrial Motors

What You Need to Know: Soft Starters for Industrial Motors

Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft starter for your application may require more investigation than you thought.


Potential Problems Arising from Misuse of Motor Phase Wiring

Potential Problems Arising from Misuse of Motor Phase Wiring

Using the right motor for the right task is critical - but what happens if the motor is connected to the wrong supply? It is never recommended, but important to quickly understand symptoms of incorrect wiring.


Troubleshooting and Testing Single Phase AC Motors

Troubleshooting and Testing Single Phase AC Motors

Single-phase motors are common in household and small industrial devices. They are a bit more complex than 3-phase models, so it’s important to recognize failure modes and common symptoms.


The Mechanic’s View of Control: Belt Drives

The Mechanic’s View of Control: Belt Drives

Rubber belts have lived under the hood of nearly every car since they first took to the streets, but they also transmit power through all kinds of industrial machine drives as well.


Vibration Sensors For Use In Condition Monitoring

Vibration Sensors For Use In Condition Monitoring

Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs of failure to prevent costly and dangerous breakdowns.