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Applying Fail-Safe Solutions to Protect Motor Control Systems

Applying Fail-Safe Solutions to Protect Motor Control Systems

Part 2 of a 2-part series. A practical look at how normally closed (NC) power contacts and feedback can drive loads toward a defined safe state under real‑world faults.


Using 2NO/2NC Contacts to Make Motor Starters More Fail‑Safe

Using 2NO/2NC Contacts to Make Motor Starters More Fail‑Safe

A practical look at how 2NO/2NC contactors and auxiliary contacts can clean up command, feedback, and fault logic in motor circuits.


Mitsubishi PLC to VFD Control: RS-485 Communication

Mitsubishi PLC to VFD Control: RS-485 Communication

This guide shows you how to set up RS-485 communication between the FX3U PLC and the FR-D700 inverter with the FX3U-485-BD. You can control speed and monitor the system using ladder logic.


Data Centers, AI, and the New Control Playbook: Weidmüller’s Perspective

Data Centers, AI, and the New Control Playbook: Weidmüller’s Perspective

Control.com chats with Weidmüller to get some insights about data center automation, learning about security, environmental impacts, regulations, and more.


Methods of Controlling Motor Speed With a VFD

Methods of Controlling Motor Speed With a VFD

Motor speed control can be a tricky process, due to the variety of options. In a VFD, speed can be controlled using fixed values, digital or analog signals, or communication networks.


Automation Questions: Why Do We Choose Certain Control Voltages?

Automation Questions: Why Do We Choose Certain Control Voltages?

You’ve seen it a thousand times: 24 volts powering a device or representing a trigger signal, but what makes 24 VDC such a versatile voltage, and what about the other voltages in control cabinets?


Tutorial: Design a Temperature Controller Using Node-RED

Tutorial: Design a Temperature Controller Using Node-RED

Not every control system requires an expensive PLC. This tutorial will introduce Node-RED, a popular programming environment that can be installed on a low-cost single-board controller.


The Role of Electrical & Automation Products in Modern HVAC Systems

The Role of Electrical & Automation Products in Modern HVAC Systems

Electrical and automation components drive modern HVAC efficiency and reliability. Sensors, relays, and controls enable predictive maintenance and efficiency while keeping systems running smoothly.


What Is an HVAC System and What Role Do Control Systems Play?

What Is an HVAC System and What Role Do Control Systems Play?

Managing the climate inside a building is critical for both people and infrastructure. Managing the climate is the job of HVAC control systems, but what’s inside an HVAC system, and how do they work?


Electric Actuators Designed to Replace Fluids: Hands-on Tutorial

Electric Actuators Designed to Replace Fluids: Hands-on Tutorial

Learn how electric actuators can replace fluid systems with SMC’s e-Actuator series, offering simple setup, clean operation, and accurate motion contro


Intro to Boolean Logic with FBD PLC Programming

Intro to Boolean Logic with FBD PLC Programming

Learn about some of the basic Boolean logic gates using the graphical PLC language of function blocks, recreating ladder logic and other IEC languages with a digital flair.


Using FANUC’s EGD Protocol for Robot-to-Robot Communication

Using FANUC’s EGD Protocol for Robot-to-Robot Communication

Handshaking between robots can be handled in many ways, one of them being GE-FANUC’s protocol called “Ethernet Global Data,” or EGD. Learn how to set up EGD on a pair of FANUC robots.


Introduction to H-Bridges for Industrial Motor Control

Introduction to H-Bridges for Industrial Motor Control

H-bridge circuits are commonly used to provide current switching capabilities to different electrical components in automated systems like motor control circuits, VFDs, and DC/AC current conversions.


Add a Dynamic Braking Resistor to a PowerFlex VFD

Add a Dynamic Braking Resistor to a PowerFlex VFD

Dynamic braking resistors stop motors more quickly by converting the rotational energy, but how do we select the correct one and configure a PowerFlex drive to utilize the resistor effectively?


The Dirty Details of Electrical Power: Line/Load Reactors and Filters

The Dirty Details of Electrical Power: Line/Load Reactors and Filters

Filters and reactors can protect your electrical devices, but what is the difference between these two kinds of devices, and are they supposed to be installed before or after a VFD?


Shunt Resistors and Applications in the Field of Instrumentation

Shunt Resistors and Applications in the Field of Instrumentation

A shunt resistor connects in series with a load to measure the high current in the DC circuit. Using Ohm's law, the current value can be calculated by measuring the voltage across the shunt.


Marvel Over DC Voltage: Permanent Magnet vs. Field Wound Motors

Marvel Over DC Voltage: Permanent Magnet vs. Field Wound Motors

Since their creation, DC motors have become a part of our everyday lives. In this article, we’ll examine the differences between various types of field-wound and permanent magnet DC motors.


What are ‘Eddy Currents’ and Why Do They Matter to Motors?

What are ‘Eddy Currents’ and Why Do They Matter to Motors?

Electromagnetic devices like motors and transformers rely on electric currents that drive magnetic fields which, in turn, can drive current on their own. That’s not always a good thing.


Pneumatic Valve Operation: Manual, Pilot, and Solenoid

Pneumatic Valve Operation: Manual, Pilot, and Solenoid

Learn about various ways to activate directional control valves for fluids using manual input, air pilot sources, and electrical controls. Sometimes, valves even use a mix of multiple power sources.


7 Things You Need to Know About Measuring Voltage

7 Things You Need to Know About Measuring Voltage

Voltage is a simple topic at the surface, yet also extremely complex, with thousands of scenarios involving the unseen forces of electron flow all around us. These 7 facts might surprise you!