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Applying Fail-Safe Solutions to Protect Motor Control Systems

Applying Fail-Safe Solutions to Protect Motor Control Systems

Part 2 of a 2-part series. A practical look at how normally closed (NC) power contacts and feedback can drive loads toward a defined safe state under real‑world faults.


Industrial Motor Health Tips | Modern Maintenance Solutions

Industrial Motor Health Tips | Modern Maintenance Solutions

Learn a few tips and solutions to promote long-lasting electric motor health, explaining why some maintenance practices are a better fit for certain devices and situations.


The Spectrum Between Human and Machine: The Industrial HMI

The Spectrum Between Human and Machine: The Industrial HMI

Although ‘HMI’ has become synonymous with a durable, rugged touchscreen measuring 7 to 21 inches and mounted in a control cabinet door, the reality of the interface extends far beyond this device.


Learning Some BASIC Programming in a PLC Environment

Learning Some BASIC Programming in a PLC Environment

Use the analog capabilities of a TRi PLC to read a distance sensor and create a custom function that triggers events using integer data types.


Mitsubishi PLC to VFD Control: RS-485 Communication

Mitsubishi PLC to VFD Control: RS-485 Communication

This guide shows you how to set up RS-485 communication between the FX3U PLC and the FR-D700 inverter with the FX3U-485-BD. You can control speed and monitor the system using ladder logic.


The 100,000-Hour Myth: Decoding Industrial LED Life Cycles

The 100,000-Hour Myth: Decoding Industrial LED Life Cycles

Why do "forever" LEDs fail? A technical guide on L70 standards, multi-voltage IC drivers, and a comparison of industry-leading LED manufacturers.


TRi PLC Fx Series Tutorial: Getting Started with Ladder Logic

TRi PLC Fx Series Tutorial: Getting Started with Ladder Logic

Learn how to connect, wire, and program a TRi PLC Fx controller in this step-by-step tutorial.


Industry Insights: Understanding Hybrid Linear Motion

Industry Insights: Understanding Hybrid Linear Motion

Kyntronics’ mission is to combine servo control with hydraulic actuators to form hybrid motion control. Our engineering team posed a few questions in hopes of learning more about this technology.


So, You Got a Modbus TCP Device… What Next?

So, You Got a Modbus TCP Device… What Next?

Despite being one of the oldest protocols in automation, Modbus is still more complex than digital I/O. When you have a Modbus TCP device, what do you do? How do you actually use it?


Creating and Running a Robot Program for a Meca500

Creating and Running a Robot Program for a Meca500

This tutorial explains how the Meca500 executes stored motion programs triggered by a PLC.


Tutorial: Setting up an Inovance HMI With A Mitsubishi PLC

Tutorial: Setting up an Inovance HMI With A Mitsubishi PLC

This guide shows you how to create a simple Inovance HMI project and connect it to a Mitsubishi PLC using serial and Ethernet methods, including practical setup steps and common mistakes to avoid.


Set Up For Success | Scheduling Tasks in PLC Programs

Set Up For Success | Scheduling Tasks in PLC Programs

When setting up a new program in a Rockwell PLC, task scheduling is an important and often overlooked issue where errors appear as inconsistencies, often incorrectly attributed to random faults.


The Perils of Palletizing Automation and Columbia/Okura’s Solution

The Perils of Palletizing Automation and Columbia/Okura’s Solution

Stacking items on a pallet seems a minor part of the manufacturing process, but it actually requires speed, precision, and flexibility to relieve a heavy burden placed on employees.


Tutorial: Design a Temperature Controller Using Node-RED

Tutorial: Design a Temperature Controller Using Node-RED

Not every control system requires an expensive PLC. This tutorial will introduce Node-RED, a popular programming environment that can be installed on a low-cost single-board controller.


Understanding PLC Tags: Controller Scope vs. Program Scope

Understanding PLC Tags: Controller Scope vs. Program Scope

Is it best to ‘controller scope’ or ‘program scope’ your tags? This is the question asked by many new PLC programmers, and it often comes down to personal preference.


Tutorial: Driving a Mecademic Industrial Robot with a Rockwell PLC

Tutorial: Driving a Mecademic Industrial Robot with a Rockwell PLC

Learn how to drive a compact Meca500 industrial 6-axis robot with a CompactLogix PLC over an Ethernet connection, transferring direct TCP set points in joint and world coordinate systems.


A New Way to Robot: A Teach Pendant Feel With Structured Text Language

A New Way to Robot: A Teach Pendant Feel With Structured Text Language

Meet the Meca500 6-axis arm, a robot known for its ultra-high precision and compact footprint. Learn how to use the web server for programming and 6-axis jogging with a structured text interface.


All About The Legendary Stack Light

All About The Legendary Stack Light

The stack light has a simple but powerful purpose: to report the status of the equipment. Follow along as we take a deep dive into the venerable illuminated signal tower.


Methods of Precision Alignment: Mechanical, Laser, and Vibration Analysis

Methods of Precision Alignment: Mechanical, Laser, and Vibration Analysis

Alignment procedures for pulleys and shafts are a key to preventing costly breakdowns. An effective strategy pairs alignment with vibration analysis to both prevent and predict these downtime events.


Control.com Asks the Experts: Serious Questions About Fluid Valves

Control.com Asks the Experts: Serious Questions About Fluid Valves

After working with solenoid valves for many years, there are still a few questions: is AD or DC voltage better? Do we really need lubrication? I turned to an expert for some answers.