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Advantages of Remote I/O Devices With Networking Technologies

Advantages of Remote I/O Devices With Networking Technologies

Networked remote I/O allows machine centers to operate while physically separated from the rest of the system, and often, the solution can drop right into place.


Electric Actuators Designed to Replace Fluids: Hands-on Tutorial

Electric Actuators Designed to Replace Fluids: Hands-on Tutorial

Learn how electric actuators can replace fluid systems with SMC’s e-Actuator series, offering simple setup, clean operation, and accurate motion contro


Advanced Boolean Logic with FBD PLC Programming

Advanced Boolean Logic with FBD PLC Programming

Learn about more advanced Boolean logic functions, including truth tables, Schmitt triggers, and multiplexers that can be implemented in a PLC function block programming environment.


Factory I/O: A Modern PLC Simulation Tool to Learn the Fundamentals

Factory I/O: A Modern PLC Simulation Tool to Learn the Fundamentals

Finding a good PLC simulator can be challenging. Read an assessment of Factory I/O and learn how it works, how to get started, and how to use it in your automation learning journey.


Introduction to H-Bridges for Industrial Motor Control

Introduction to H-Bridges for Industrial Motor Control

H-bridge circuits are commonly used to provide current switching capabilities to different electrical components in automated systems like motor control circuits, VFDs, and DC/AC current conversions.


A New Way to Pneumatic: Industrial Piezo Electric Valves

A New Way to Pneumatic: Industrial Piezo Electric Valves

The term "piezo" refers to a relationship between mechanical deformation and voltage–useful for some sensor processes. Recently, the concept has been employed to upgrade pneumatic valves.


Understanding the Derivative Term in PID Control

Understanding the Derivative Term in PID Control

We know that PID stands for proportional, integral, and derivative, but have you ever seen exactly how the derivative term affects the final output signal in a motion control system?


Avoiding SCADA Pitfalls: 3 Tips for Operational and Business Advantages

Avoiding SCADA Pitfalls: 3 Tips for Operational and Business Advantages

A well-designed SCADA system can reduce costs, increase throughput, and improve usability. Successful implementation requires consideration from both an operational and a business perspective.


Analog and Digital Signal Filtering in PLC Systems

Analog and Digital Signal Filtering in PLC Systems

Unexpected, false, and fluctuating PLC input signals can cost many hours of debugging, but luckily, there are some quick, simple tricks to try before downtime is wasted.


PID Visualized: Watch Proportional, Integral, and Derivative in Motion

PID Visualized: Watch Proportional, Integral, and Derivative in Motion

Watch how each of the P and I terms influence the output of a motion control system. How do we explain and prevent terms like overshoot, error, and long settling time?


Tricks of the Trade: Troubleshooting Industrial Control Cabinets

Tricks of the Trade: Troubleshooting Industrial Control Cabinets

When the blinking lights on automation devices stop blinking, the control cabinet is often the go-to troubleshooting culprit, but how do you make the best judgments for quickly locating the problem?


Actuator-Sensor Interface: ASi Installation and Commissioning

Actuator-Sensor Interface: ASi Installation and Commissioning

A common field-level protocol for automation is ASi or AS-interface–a method used to convey actuator and sensor data and commands between I/O devices and the PLC control system level.


Hands-On with the Arduino Opta Using OpenPLC

Hands-On with the Arduino Opta Using OpenPLC

Using an Arduino Opta PLC, a few off-the-shelf electrical components, and the popular OpenPLC software environment, automation control concepts can be built on your own test bench.


PLC Programming Tips: Understanding Produced And Consumed Tags

PLC Programming Tips: Understanding Produced And Consumed Tags

Learn about produced and consumed tags in PLCs, their functions, setup, and important considerations for effective data sharing between controllers in a control system.


Shunt Resistors and Applications in the Field of Instrumentation

Shunt Resistors and Applications in the Field of Instrumentation

A shunt resistor connects in series with a load to measure the high current in the DC circuit. Using Ohm's law, the current value can be calculated by measuring the voltage across the shunt.


Intro to CODESYS: First Project Using CMZ Hardware

Intro to CODESYS: First Project Using CMZ Hardware

CODESYS is an automation software that is independent from any one vendor, capable of many PLC, I/O, and motion operations. However, being vendor-agnostic can present challenges. Learn how to get started.


Lock Out/Tag Out: The Law, The Purpose, and The Details

Lock Out/Tag Out: The Law, The Purpose, and The Details

The purpose of LOTO is to create a method of reducing the chance that a worker will be exposed to hazardous energy. It’s important for companies to establish an SOP for standardized LOTO practice.


Basics of Air Motors: Pneumatically Controlled Rotation

Basics of Air Motors: Pneumatically Controlled Rotation

Air motors are common in process industries, mainly used in hazardous areas. This article introduces the features and working principles of air motors and the differences between air and electrical motors.


A Visit From Safety Nick

A Visit From Safety Nick

‘Twas the Night Before Christmas: like you’ve (probably) never heard it before.


Merry ControlByWeb-mas! A Fun Holiday Light Show Project

Merry ControlByWeb-mas! A Fun Holiday Light Show Project

As an engineer, why would you settle for simply plugging and unplugging your Christmas lights when you could, instead, spend many hours automating this very important December job? Let me show you.