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Intro to CODESYS: First Project Using CMZ Hardware

Intro to CODESYS: First Project Using CMZ Hardware

CODESYS is an automation software that is independent from any one vendor, capable of many PLC, I/O, and motion operations. However, being vendor-agnostic can present challenges. Learn how to get started.


Lock Out/Tag Out: The Law, The Purpose, and The Details

Lock Out/Tag Out: The Law, The Purpose, and The Details

The purpose of LOTO is to create a method of reducing the chance that a worker will be exposed to hazardous energy. It’s important for companies to establish an SOP for standardized LOTO practice.


Basics of Air Motors: Pneumatically Controlled Rotation

Basics of Air Motors: Pneumatically Controlled Rotation

Air motors are common in process industries, mainly used in hazardous areas. This article introduces the features and working principles of air motors and the differences between air and electrical motors.


A Visit From Safety Nick

A Visit From Safety Nick

‘Twas the Night Before Christmas: like you’ve (probably) never heard it before.


Merry ControlByWeb-mas! A Fun Holiday Light Show Project

Merry ControlByWeb-mas! A Fun Holiday Light Show Project

As an engineer, why would you settle for simply plugging and unplugging your Christmas lights when you could, instead, spend many hours automating this very important December job? Let me show you.


Pneumatic Valve Operation: Manual, Pilot, and Solenoid

Pneumatic Valve Operation: Manual, Pilot, and Solenoid

Learn about various ways to activate directional control valves for fluids using manual input, air pilot sources, and electrical controls. Sometimes, valves even use a mix of multiple power sources.


Communication and Power Redundancy for Control Devices

Communication and Power Redundancy for Control Devices

Power and control interruptions are, at best, problematic. In some applications, it’s catastrophic. Learn about redundancy for the system, power supplies, control devices, and network topologies.


The Importance of Air Preparation in Pneumatic Systems

The Importance of Air Preparation in Pneumatic Systems

Compressed air is a common economical way of adding motion to your automated equipment, but the air needs to be filtered, regulated, and sometimes lubricated. The air prep unit does all that and more.


OPC UA Implementation: Rockwell, Siemens, and Beckhoff

OPC UA Implementation: Rockwell, Siemens, and Beckhoff

Machine-to-machine (M2M) communication is a critical component of the modern connected facility. OPC UA stands out as an open protocol for making the link between shop floor and cloud systems.


Ignition: An Example of OPC UA Data-Driven Manufacturing

Ignition: An Example of OPC UA Data-Driven Manufacturing

Truly understanding how to implement IIoT technology requires tangible examples of machines, platforms, and data insights that give relevance to high-level concepts.


Tutorial: Using a Beckhoff IPC for Timing and Counting

Tutorial: Using a Beckhoff IPC for Timing and Counting

Timers and counters are two of the most important fundamental function blocks in automation programming. Learn how to use TwinCAT 3 to program and monitor these important function variables.


Using OPC UA | Industrial Connectivity with KEPServerEX

Using OPC UA | Industrial Connectivity with KEPServerEX

Learn about how one example platform, KEPServerEX by PTC, uses OPC UA to integrate machine centers with various communication protocol differences, the ultimate goal of M2M integration.


Guide to Wiring: Conductor Materials, Styles, Sizes, and Best Practices

Guide to Wiring: Conductor Materials, Styles, Sizes, and Best Practices

The simple tasks can lead to the most failures. Basic practices in the wiring assembly stages of a project can lead to long-term success or haunting tales of intermittent yet persistent failures.


Comparing SLC and ControlLogix PLCs: An In-Depth Review

Comparing SLC and ControlLogix PLCs: An In-Depth Review

The SLC 500 PLC family dominated automation control for well over thirty years and now, with the recent discontinuation of most of the series, we look at the differences between SLC and modern Logix PLCs.


Machine-to-Machine Integration with OPC UA

Machine-to-Machine Integration with OPC UA

The OPC UA protocol is designed to solve two problems in automation: interoperability between device vendors and independence from incompatible transport layer differences.


Electromagnetic Flowmeters | Using Magnetic Force to Sense Fluid Flow

Electromagnetic Flowmeters | Using Magnetic Force to Sense Fluid Flow

This article takes an in-depth look at how magmeters work, the different types of magmeters, and useful equations for calculating flow rates using a magmeter.


Info Byte: Normally Open vs. Normally Closed: What Does It Mean?

Info Byte: Normally Open vs. Normally Closed: What Does It Mean?

Some terminology, like 'normally open' and 'normally closed' switch contacts, is common throughout industry but can still be confusing, misleading, or even hazardous if not properly understood.


Understanding I/O Terminal Types And When To Use Them

Understanding I/O Terminal Types And When To Use Them

Embedded, modular, panel mount, distributed, machine mount, and remote, oh my! What does it all mean, and how are you supposed to know which one to choose for your application?


Introduction to Codes and Standards for Instrumentation and Controls Engineers

Introduction to Codes and Standards for Instrumentation and Controls Engineers

Regardless of industry, codes and standards developed by organizations including ISO, ANSI, and IEEE are an integral part of the environment in which we work and have a major influence on engineering and design.


Fundamentals of Grounding and Safety: Protecting People and Equipment

Fundamentals of Grounding and Safety: Protecting People and Equipment

Electrical grounding is used to accomplish several different tasks, but none more important than for the safety of users and equipment while maintaining strict adherence to regulations.