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Applying Fail-Safe Solutions to Protect Motor Control Systems

Applying Fail-Safe Solutions to Protect Motor Control Systems

Part 2 of a 2-part series. A practical look at how normally closed (NC) power contacts and feedback can drive loads toward a defined safe state under real‑world faults.


Fail‑Safe Motor Circuits: When Loss of Power Moves You Toward Safety

Fail‑Safe Motor Circuits: When Loss of Power Moves You Toward Safety

Part 1 of a 2-part series. A practical look at the failures that plague motor drive systems, even those that are rated to be fail-safe.


Tutorial: How to Set Up a Light Curtain

Tutorial: How to Set Up a Light Curtain

Learn how to align and configure the parameters of a light curtain using a send/receive pair of SICK deTec4 light beam curtains and the new DCM4 extension module for advanced operating modes.


Customizing Light Curtain Configuration: Muting and Blanking

Customizing Light Curtain Configuration: Muting and Blanking

Some safety applications aren’t a simple on/off at all times; they need objects to pass through a light curtain without stopping the machine. For these, we turn to muting and blanking features.


Installing and Configuring Light Curtains

Installing and Configuring Light Curtains

Learn about safety light curtains: which one will fit your application, how to choose the proper size, and how to properly process the output signals.


How Combustible Dust Hazards Affect Automated Process Control

How Combustible Dust Hazards Affect Automated Process Control

Learn how to integrate fail-safe logic and explosion-proof design to keep your processes running safely and smoothly.


Operator Actions and Interventions In Functional Safety

Operator Actions and Interventions In Functional Safety

Learn how to assess risks and determine SIL by understanding operator actions as initiating events, independent protection layers, or a part of the safety instrumented function loop.


Electrical Cabinet Best Practices: A Field Guide for New Integrators

Electrical Cabinet Best Practices: A Field Guide for New Integrators

A practical, experience-driven guide to designing and wiring electrical cabinets for machine-tending robotic cells.


Safe and Connected | An Intro to IO-Link Safety

Safe and Connected | An Intro to IO-Link Safety

IO-Link technology keeps improving, and with the recent introduction of Safe IO-Link, the automation world is going to get a whole lot more modular.


Tricks of the Trade: Troubleshooting Industrial Control Cabinets

Tricks of the Trade: Troubleshooting Industrial Control Cabinets

When the blinking lights on automation devices stop blinking, the control cabinet is often the go-to troubleshooting culprit, but how do you make the best judgments for quickly locating the problem?


Lock Out/Tag Out: The Law, The Purpose, and The Details

Lock Out/Tag Out: The Law, The Purpose, and The Details

The purpose of LOTO is to create a method of reducing the chance that a worker will be exposed to hazardous energy. It’s important for companies to establish an SOP for standardized LOTO practice.


Comparing Voltage: When to Ground a Floating Power Supply

Comparing Voltage: When to Ground a Floating Power Supply

The choice to ground or float a power supply is not always clear in the NEC. This article explains floating or fixing a DC supply with respect to ground and how circuits can be functionally constructed both ways.


The Importance of Air Preparation in Pneumatic Systems

The Importance of Air Preparation in Pneumatic Systems

Compressed air is a common economical way of adding motion to your automated equipment, but the air needs to be filtered, regulated, and sometimes lubricated. The air prep unit does all that and more.


Facts Behind the Shock! Investigating the Dangers of Arc Flash

Facts Behind the Shock! Investigating the Dangers of Arc Flash

Even though electrical safety practices have existed for over a century, arc flash safety has only gained traction in recent decades. This article discusses the danger and prevention of arc flash injury.


Understanding I/O Terminal Types And When To Use Them

Understanding I/O Terminal Types And When To Use Them

Embedded, modular, panel mount, distributed, machine mount, and remote, oh my! What does it all mean, and how are you supposed to know which one to choose for your application?


What is a Safety PLC?

What is a Safety PLC?

This article investigates the basic qualities that make up a safety PLC, what distinguishes a safety PLC from a standard model, and the reasons for which a safety PLC may be critical.


Detailed Introduction to Dual Check Safety (DCS) in Robotic Work Cells

Detailed Introduction to Dual Check Safety (DCS) in Robotic Work Cells

Learn about FANUC’s Dual Check Safety (DCS) system and the various methods, how to configure the DCS parameters, and how to avoid and resolve issues associated with DCS positional alarms.


Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?


Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and operator from harm. But what’s inside, and how do these switches work?


What is a Fuse? The Skinny On Overcurrent Protection

What is a Fuse? The Skinny On Overcurrent Protection

Protecting equipment and personnel from overcurrent dangers, like sparks and fires, is the primary job of the humble fuse, one of the most basic, yet critical of all safety devices.