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Factory I/O: A Modern PLC Simulation Tool to Learn the Fundamentals

Factory I/O: A Modern PLC Simulation Tool to Learn the Fundamentals

Finding a good PLC simulator can be challenging. Read an assessment of Factory I/O and learn how it works, how to get started, and how to use it in your automation learning journey.


Avoiding SCADA Pitfalls: 3 Tips for Operational and Business Advantages

Avoiding SCADA Pitfalls: 3 Tips for Operational and Business Advantages

A well-designed SCADA system can reduce costs, increase throughput, and improve usability. Successful implementation requires consideration from both an operational and a business perspective.


Analog and Digital Signal Filtering in PLC Systems

Analog and Digital Signal Filtering in PLC Systems

Unexpected, false, and fluctuating PLC input signals can cost many hours of debugging, but luckily, there are some quick, simple tricks to try before downtime is wasted.


Actuator-Sensor Interface: ASi Installation and Commissioning

Actuator-Sensor Interface: ASi Installation and Commissioning

A common field-level protocol for automation is ASi or AS-interface–a method used to convey actuator and sensor data and commands between I/O devices and the PLC control system level.


Hands-On with the Arduino Opta Using OpenPLC

Hands-On with the Arduino Opta Using OpenPLC

Using an Arduino Opta PLC, a few off-the-shelf electrical components, and the popular OpenPLC software environment, automation control concepts can be built on your own test bench.


Commissioning IO-Link Part 1: System Configuration

Commissioning IO-Link Part 1: System Configuration

IO-Link devices can be inputs or outputs, and often a mix of both. In this article, learn how to interpret datasheets that list the indexes and purpose of the bytes to read and write process data.


Remote Networking: Explaining VPNs for Control Engineers

Remote Networking: Explaining VPNs for Control Engineers

It can be risky to adopt unknown technology; it poses serious security concerns if misused. The Control.com engineering team contacted our friends at OnLogic to gain some insight into VPN technology.


Intro to CODESYS: First Project Using CMZ Hardware

Intro to CODESYS: First Project Using CMZ Hardware

CODESYS is an automation software that is independent from any one vendor, capable of many PLC, I/O, and motion operations. However, being vendor-agnostic can present challenges. Learn how to get started.


Lock Out/Tag Out: The Law, The Purpose, and The Details

Lock Out/Tag Out: The Law, The Purpose, and The Details

The purpose of LOTO is to create a method of reducing the chance that a worker will be exposed to hazardous energy. It’s important for companies to establish an SOP for standardized LOTO practice.


Comparing Voltage: When to Ground a Floating Power Supply

Comparing Voltage: When to Ground a Floating Power Supply

The choice to ground or float a power supply is not always clear in the NEC. This article explains floating or fixing a DC supply with respect to ground and how circuits can be functionally constructed both ways.


A Visit From Safety Nick

A Visit From Safety Nick

‘Twas the Night Before Christmas: like you’ve (probably) never heard it before.


Merry ControlByWeb-mas! A Fun Holiday Light Show Project

Merry ControlByWeb-mas! A Fun Holiday Light Show Project

As an engineer, why would you settle for simply plugging and unplugging your Christmas lights when you could, instead, spend many hours automating this very important December job? Let me show you.


Pneumatic Valve Operation: Manual, Pilot, and Solenoid

Pneumatic Valve Operation: Manual, Pilot, and Solenoid

Learn about various ways to activate directional control valves for fluids using manual input, air pilot sources, and electrical controls. Sometimes, valves even use a mix of multiple power sources.


The Importance of Air Preparation in Pneumatic Systems

The Importance of Air Preparation in Pneumatic Systems

Compressed air is a common economical way of adding motion to your automated equipment, but the air needs to be filtered, regulated, and sometimes lubricated. The air prep unit does all that and more.


OPC UA Implementation: Rockwell, Siemens, and Beckhoff

OPC UA Implementation: Rockwell, Siemens, and Beckhoff

Machine-to-machine (M2M) communication is a critical component of the modern connected facility. OPC UA stands out as an open protocol for making the link between shop floor and cloud systems.


Ignition: An Example of OPC UA Data-Driven Manufacturing

Ignition: An Example of OPC UA Data-Driven Manufacturing

Truly understanding how to implement IIoT technology requires tangible examples of machines, platforms, and data insights that give relevance to high-level concepts.


Tutorial: Using a Beckhoff IPC for Timing and Counting

Tutorial: Using a Beckhoff IPC for Timing and Counting

Timers and counters are two of the most important fundamental function blocks in automation programming. Learn how to use TwinCAT 3 to program and monitor these important function variables.


Using OPC UA | Industrial Connectivity with KEPServerEX

Using OPC UA | Industrial Connectivity with KEPServerEX

Learn about how one example platform, KEPServerEX by PTC, uses OPC UA to integrate machine centers with various communication protocol differences, the ultimate goal of M2M integration.


Guide to Wiring: Conductor Materials, Styles, Sizes, and Best Practices

Guide to Wiring: Conductor Materials, Styles, Sizes, and Best Practices

The simple tasks can lead to the most failures. Basic practices in the wiring assembly stages of a project can lead to long-term success or haunting tales of intermittent yet persistent failures.


Tutorial: First PLC Program with a Beckhoff IPC

Tutorial: First PLC Program with a Beckhoff IPC

These days, the industrial PC (IPC) is changing the way that engineers approach control logic solutions. Learn how to set up a basic project in a Beckhoff IPC using structured text programming.