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The Role of Sensors and Control Systems in Smarter Conveyor Design

The Role of Sensors and Control Systems in Smarter Conveyor Design

Conveyor technology is rapidly advancing thanks to the close integration of mechanical machines and electrical controls, but it’s important to understand how feedback improves that relationship.


Set Up For Success | Scheduling Tasks in PLC Programs

Set Up For Success | Scheduling Tasks in PLC Programs

When setting up a new program in a Rockwell PLC, task scheduling is an important and often overlooked issue where errors appear as inconsistencies, often incorrectly attributed to random faults.


Control.com Readers’ Choice Awards 2025

Control.com Readers’ Choice Awards 2025

Welcome to the end of 2025 and the beginning of 2026! We’re excited to see where the industrial automation world takes us in this new year.


Synchronized Motion for Servos | Cam Profiles

Synchronized Motion for Servos | Cam Profiles

Cam profiles are a great way of strictly controlling two servo axes to follow a predefined path. Follow along as we dive into setting up and programming an electronic cam profile.


Synchronized Motion for Servos | Gearing Profile

Synchronized Motion for Servos | Gearing Profile

Synchronized motion has become an industry standard with robots, gantries, and pick and place automation. Follow along this three-part series as we discuss methods of synchronizing servo motors.


Automation Questions: Why Do We Choose Certain Control Voltages?

Automation Questions: Why Do We Choose Certain Control Voltages?

You’ve seen it a thousand times: 24 volts powering a device or representing a trigger signal, but what makes 24 VDC such a versatile voltage, and what about the other voltages in control cabinets?


Tutorial: Design a Temperature Controller Using Node-RED

Tutorial: Design a Temperature Controller Using Node-RED

Not every control system requires an expensive PLC. This tutorial will introduce Node-RED, a popular programming environment that can be installed on a low-cost single-board controller.


Understanding PLC Tags: Controller Scope vs. Program Scope

Understanding PLC Tags: Controller Scope vs. Program Scope

Is it best to ‘controller scope’ or ‘program scope’ your tags? This is the question asked by many new PLC programmers, and it often comes down to personal preference.


Node-RED and a Low-Code Approach to Automation

Node-RED and a Low-Code Approach to Automation

Looking for a way to create IIoT applications for your factory without hiring expensive developers or spending months on the computer? Take a look at Node-RED’s approach to low-code applications.


Tutorial: Driving a Mecademic Industrial Robot with a Rockwell PLC

Tutorial: Driving a Mecademic Industrial Robot with a Rockwell PLC

Learn how to drive a compact Meca500 industrial 6-axis robot with a CompactLogix PLC over an Ethernet connection, transferring direct TCP set points in joint and world coordinate systems.


A New Way to Robot: A Teach Pendant Feel With Structured Text Language

A New Way to Robot: A Teach Pendant Feel With Structured Text Language

Meet the Meca500 6-axis arm, a robot known for its ultra-high precision and compact footprint. Learn how to use the web server for programming and 6-axis jogging with a structured text interface.


All About The Legendary Stack Light

All About The Legendary Stack Light

The stack light has a simple but powerful purpose: to report the status of the equipment. Follow along as we take a deep dive into the venerable illuminated signal tower.


The Guide to Commissioning a Variable Frequency Drive (VFD)

The Guide to Commissioning a Variable Frequency Drive (VFD)

Learn how to set up a VFD, from initial unboxing to configuring the network parameters necessary to drive some simple motion from a PLC.


Methods of Precision Alignment: Mechanical, Laser, and Vibration Analysis

Methods of Precision Alignment: Mechanical, Laser, and Vibration Analysis

Alignment procedures for pulleys and shafts are a key to preventing costly breakdowns. An effective strategy pairs alignment with vibration analysis to both prevent and predict these downtime events.


Control.com Asks the Experts: Serious Questions About Fluid Valves

Control.com Asks the Experts: Serious Questions About Fluid Valves

After working with solenoid valves for many years, there are still a few questions: is AD or DC voltage better? Do we really need lubrication? I turned to an expert for some answers.


How Do You Stack Up? A Look Into Robotic Palletizing

How Do You Stack Up? A Look Into Robotic Palletizing

Explore the art of automated palletizing and the different ways you can accelerate the packaging process using PLC and robotic controls.


Understanding Inputs and Outputs for Servo Drives

Understanding Inputs and Outputs for Servo Drives

Servo drives interact with hardware axes, but there are many ways to configure the motion. I/O signals allow connections of sensors and switches for functions like homing and setting travel limits.


Tutorial: Using SMC E-Actuators with a PLC

Tutorial: Using SMC E-Actuators with a PLC

Learn how to use simple ladder logic and discrete outputs to control the e-Actuator series from SMC, an interesting electric motion axis designed to operate with only simple discrete signal inputs.


Managing and Configuring Switches for Secure SCADA Networks | Part 2

Managing and Configuring Switches for Secure SCADA Networks | Part 2

Learn about OT resilience strategies, including SSH, authentication, port blocking, and MAC address binding, methods that can be employed to protect network switches.


Advantages of Remote I/O Devices With Networking Technologies

Advantages of Remote I/O Devices With Networking Technologies

Networked remote I/O allows machine centers to operate while physically separated from the rest of the system, and often, the solution can drop right into place.