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Strain Gauges: Basic Operating Principles, Materials, and Properties

Strain Gauges: Basic Operating Principles, Materials, and Properties

For being no more than a thin piece of metal, the strain gauge is a versatile measurement tool, from small switches to multi-ton machines. In this article, learn the operating principles and properties.


Identifying and Troubleshooting Pressure Changes in Fluid Systems

Identifying and Troubleshooting Pressure Changes in Fluid Systems

Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What causes problematic pressure changes, and how can you trace them to their source?


5 Reasons Why Sensors Are Crucial For Modern Manufacturing

5 Reasons Why Sensors Are Crucial For Modern Manufacturing

Data has become the currency that enables operational excellence. Sensors are the key links, acting as the eyes and ears of modern manufacturing units by providing real-time data on machine performance.


Origin Story: Meet Unimate, the First Industrial Robot

Origin Story: Meet Unimate, the First Industrial Robot

Most commercial control technologies have fascinating histories, especially industrial robots. Here’s the story behind the development of Unimate, the world’s first.


System Dynamic and Frequency Response Analysis

System Dynamic and Frequency Response Analysis

Understanding the building blocks of s-domain analysis and magnitude response theory can go a long way in helping engineers predict how and why some system design choices are made over others.


Explaining User-Defined Data Types for PLC Programming

Explaining User-Defined Data Types for PLC Programming

User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused, they can become problematic and introduce roadblocks to troubleshooting and upgrading PLC programs.


Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief tutorial on how an M5Stack Core can offer a simple, effective low-cost Arduino OpenPLC HMI solution.


Examples of Analog Signals in Control Systems

Examples of Analog Signals in Control Systems

Many articles address the wiring and implementation of analog control signals, but where are they used, and what might make them a better (or perhaps worse) decision than digital input/output devices?


Introduction to Mitsubishi PLC - FX Series and MELSOFT GX Developer

Introduction to Mitsubishi PLC - FX Series and MELSOFT GX Developer

Mitsubishi's FX series PLC is one of MELSOFT GX Developer’s most popular automation solutions for small and medium-scale applications. Learn how to use GX Developer software to program the FX series PLC.


The Mechanic’s View of Control: Belt Drives

The Mechanic’s View of Control: Belt Drives

Rubber belts have lived under the hood of nearly every car since they first took to the streets, but they also transmit power through all kinds of industrial machine drives as well.


Vibration Sensors For Use In Condition Monitoring

Vibration Sensors For Use In Condition Monitoring

Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs of failure to prevent costly and dangerous breakdowns.


Measuring the Force of Rotation: Torque Sensors

Measuring the Force of Rotation: Torque Sensors

Understanding torque is a key method of preventing damage to machines and ensuring a long lifespan. We have all heard of torque, but what is it, and how is it measured in automated systems?


How To: Simple Programming with AutomationDirect Productivity PLCs

How To: Simple Programming with AutomationDirect Productivity PLCs

AutomationDirect’s Productivity line of PLCs is known for cost-effectiveness and ease of use. Learn how to build and download a simple program using discrete input and output ladder commands.


Testing the Limits: Capabilities of the Limit Switch

Testing the Limits: Capabilities of the Limit Switch

Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an actuator. This solves a simple problem faced by motion devices: limiting movement


Accurate Tracking: A Look at Position and Distance Sensors

Accurate Tracking: A Look at Position and Distance Sensors

Engineering processes like robotics, feedback control, and security systems rely on position and distance sensors to provide real-time information that enables machines to operate accurately and safely.


Introduction to Sequence Valve Control in Fluid Flow Systems

Introduction to Sequence Valve Control in Fluid Flow Systems

Fluid flow control is often crucial to control systems and can be achieved by incorporating control valves. In this article, we will look at the sequence valve and its use in systems to automate fluid flow.


Understanding Microelectromechanical System (MEMS) Sensors

Understanding Microelectromechanical System (MEMS) Sensors

MEMS sensors enable the creation of highly sensitive, compact, and low-power devices for measuring quantities like acceleration, magnetic fields, pressure, and more, and are found in automotive safety systems, navigation, and environmental monitoring.


Understanding Power Factor Correction in Single Phase and Three Phase

Understanding Power Factor Correction in Single Phase and Three Phase

In today's modern, digitally connected world, reliable and continuous power availability, together with power quality, help optimize power consumption hence improving distribution system efficiency.


Pressure Sensor Fundamentals and Types

Pressure Sensor Fundamentals and Types

Pressure sensors are essential tools in industrial applications, required wherever there is a hydraulic or pneumatic system to keep pressure quantities under control.


When To Calibrate: Making Sense of Calibration Intervals

When To Calibrate: Making Sense of Calibration Intervals

Calibration is performed on a regular basis to ensure proper measurement tool function, but how do we determine the proper interval? Factors include environment, usage, and level of dependence on proper function.