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The Beginner’s Guide to Automation: Testing, Commissioning, and Debugging

The Beginner’s Guide to Automation: Testing, Commissioning, and Debugging

When setting up a system for the first time, the process can seem complex and daunting. However, there are tools available to make the job much easier before commissioning.


Tutorial: First Program With Phoenix Contact’s PLCnext Platform

Tutorial: First Program With Phoenix Contact’s PLCnext Platform

Learn how to get started with Phoenix Contact’s PLCnext and Engineer software, a platform that ultimately provides a PLC environment for plant control as well as an OS for more advanced IIoT projects.


Logic at the Sensor Level: Can it Simplify Automation?

Logic at the Sensor Level: Can it Simplify Automation?

Sensor networks with built-in logic functions can save cost and program execution speed, but what are those various logic functions, and when might they be preferred over normal PLC ladder logic?


The Beginner’s Guide to Automation: Adding Control to the System

The Beginner’s Guide to Automation: Adding Control to the System

Every automated cell requires a ‘brain’ in order to achieve the required tasks. How do you determine the necessary I/O, communication protocols, and processor necessary for controlling your system?


Understanding Sensors with Timer Functions: Applications and Advantages

Understanding Sensors with Timer Functions: Applications and Advantages

Sensors with timer functions advance modern automation systems, enhancing the precision and flexibility of in-process controls to ease the strict requirement for an external, clock-based logic CPU.


Converting DC to AC: Basic Principles of Inverters

Converting DC to AC: Basic Principles of Inverters

This article investigates the basic principles of inverters, different types of DC-to-AC conversion, and common applications for generating AC voltage in manufacturing.


Driving DC Motors: Rectifiers vs. Pulse-Width Modulation

Driving DC Motors: Rectifiers vs. Pulse-Width Modulation

Although DC motor technology has a strong legacy, control strategies vary from simple to complex. Designs must consider not just the motor, but also the electrical supply and the environment.


Understanding Industrial Ethernet Connections: RJ45, Fiber, M12, and SFP

Understanding Industrial Ethernet Connections: RJ45, Fiber, M12, and SFP

Ethernet switches can use four different types of connections: RJ45, fiber, M12, and SFP. Understanding the difference can help with network troubleshooting, design, or alteration.


Too Much Current! Breaker Curves and Overload Trip Classes

Too Much Current! Breaker Curves and Overload Trip Classes

We know what a circuit breaker is meant to do: stop the flow of electricity in case of a fault or failure. But just like fuses, breakers and overloads respond differently depending on the load.


How to Wire Motor Starters and Contactors

How to Wire Motor Starters and Contactors

This article investigates the basic components and wiring conventions for common three-phase motor starter configurations, including direct online, reversing, and star-delta.


Motor Starter Wiring Infographic

Motor Starter Wiring Infographic

Complete wiring guide for 3-phase motor starters with and without overload (OL) relays.


What is a Safety PLC?

What is a Safety PLC?

This article investigates the basic qualities that make up a safety PLC, what distinguishes a safety PLC from a standard model, and the reasons for which a safety PLC may be critical.


Understanding RMS and True RMS for Meters and Mechanical Measurements

Understanding RMS and True RMS for Meters and Mechanical Measurements

Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math definitions we learned in electronics class, why is this distinction actually important?


Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?


A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic over electrical controls?


Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and operator from harm. But what’s inside, and how do these switches work?


Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.


PLC and I/O Module Wiring Diagram Infographic

PLC and I/O Module Wiring Diagram Infographic

A complete diagram for wiring nearly any kind of discrete I/O module, including digital, AC, or relay, including both sourcing and sinking varieties.


What is a Fuse? The Skinny On Overcurrent Protection

What is a Fuse? The Skinny On Overcurrent Protection

Protecting equipment and personnel from overcurrent dangers, like sparks and fires, is the primary job of the humble fuse, one of the most basic, yet critical of all safety devices.


How Does a Circuit Breaker Work?

How Does a Circuit Breaker Work?

We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection devices keep machines running safely, reducing the risk of fires and arcing.