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Driving DC Motors: Rectifiers vs. Pulse-Width Modulation

Driving DC Motors: Rectifiers vs. Pulse-Width Modulation

Although DC motor technology has a strong legacy, control strategies vary from simple to complex. Designs must consider not just the motor, but also the electrical supply and the environment.


How-to: Programming Discrete I/O With a Koyo DirectLOGIC PLC

How-to: Programming Discrete I/O With a Koyo DirectLOGIC PLC

Learn how to use DirectSOFT6 to program discrete I/O functions in a Koyo DirectLOGIC PLC. Although these PLCs are older, they are found in many existing automation installations.


Setting IP Address and Networking Parameters on a PowerFlex VFD

Setting IP Address and Networking Parameters on a PowerFlex VFD

Parameters control the operation and command sources for VFDs. The PowerFlex series from Rockwell Automation is no exception. Learn how to adjust the parameters for networking and IP configuration.


DCS vs. SCADA: What’s the Difference?

DCS vs. SCADA: What’s the Difference?

Controlling and optimizing plant processes is the goal of most control systems. It can be a challenge to distinguish between different types of control: a DCS or a high-level SCADA system?


Understanding Industrial Ethernet Connections: RJ45, Fiber, M12, and SFP

Understanding Industrial Ethernet Connections: RJ45, Fiber, M12, and SFP

Ethernet switches can use four different types of connections: RJ45, fiber, M12, and SFP. Understanding the difference can help with network troubleshooting, design, or alteration.


Temp Sensing With RTDs: Wiring Connection and Transmitter Setup

Temp Sensing With RTDs: Wiring Connection and Transmitter Setup

Learn how to measure temperature using an RTD and a temperature transmitter to convert resistance into common analog voltage or current values for process control.


Too Much Current! Breaker Curves and Overload Trip Classes

Too Much Current! Breaker Curves and Overload Trip Classes

We know what a circuit breaker is meant to do: stop the flow of electricity in case of a fault or failure. But just like fuses, breakers and overloads respond differently depending on the load.


Using Virtualization Technology to Enhance Industrial Control System

Using Virtualization Technology to Enhance Industrial Control System

Automated control systems incorporate virtualization technology to reduce physical hardware, automatically minimizing the cost of IT/OT equipment, installations, and maintenance efforts.


How to Wire Motor Starters and Contactors

How to Wire Motor Starters and Contactors

This article investigates the basic components and wiring conventions for common three-phase motor starter configurations, including direct online, reversing, and star-delta.


UDW Data Calculations, Post Disturbance Review, UI, and Backup | Part 2

UDW Data Calculations, Post Disturbance Review, UI, and Backup | Part 2

Effectively managing data includes processing it after initial collection: performing calculations, reviewing for anomalies, and displaying the data for easier actionable insights.


Understanding RMS and True RMS for Meters and Mechanical Measurements

Understanding RMS and True RMS for Meters and Mechanical Measurements

Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math definitions we learned in electronics class, why is this distinction actually important?


Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?


A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic over electrical controls?


Data Model and Functionality of Utility Data Warehouse | UDW Part 1

Data Model and Functionality of Utility Data Warehouse | UDW Part 1

Storing data long-term for recording and reporting purposes is the job of the utility data warehouse, quite different from data-collection processes that optimize systems and predict failures.


How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?


Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.


How to Convert Numbers: Binary, Decimal, and Hex Systems

How to Convert Numbers: Binary, Decimal, and Hex Systems

Converting different numbering systems is quite common in PLCs and structured text codes. Why? Because people read decimals. Computers read binary. Processors read sets of bits. Not so simple.


What is a Soft Start? Reducing Start-up Load on Motor Circuits

What is a Soft Start? Reducing Start-up Load on Motor Circuits

Controlling the startup of a motor not only reduces the wear on the motor, but eases the burden on the electrical supply, reducing infrastructure demands and the running cost of industrial loads.


What is a Fuse? The Skinny On Overcurrent Protection

What is a Fuse? The Skinny On Overcurrent Protection

Protecting equipment and personnel from overcurrent dangers, like sparks and fires, is the primary job of the humble fuse, one of the most basic, yet critical of all safety devices.


Star-Delta Wiring for Reduced Voltage Starting of 3-Phase Motors

Star-Delta Wiring for Reduced Voltage Starting of 3-Phase Motors

Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting motors with a reduced current draw, like star-delta (or wye-delta) are common.