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Understanding Temperature Sensors and Their Use in Industrial Automation

Understanding Temperature Sensors and Their Use in Industrial Automation

Converting thermal energy into electrical signals, temperature sensors such as RTDs and thermocouples are fundamental in the maintenance and operation of industrial environments and equipment.


What Is Instrument Calibration and Why Is it Needed?

What Is Instrument Calibration and Why Is it Needed?

Calibration can be a time-consuming process requiring expensive traceable tools, but high-accuracy signals result in higher-quality products, better customer satisfaction, and, ultimately, greater returns.


The Power of Invisibility: Infrared Sensors for Automation

The Power of Invisibility: Infrared Sensors for Automation

Operating just outside the visible light spectrum, infrared energy emits from anything with heat stored in it. Detecting this energy, infrared sensors find use in applications from proximity detection to temperature measurement.


Leveraging IIoT and Energy Measurement Tools for Machine Optimization

Leveraging IIoT and Energy Measurement Tools for Machine Optimization

Analytics from data algorithms can predict machine failures and provide diagnostics—but what should we measure? Then, once the information has been collected, what trends might point to problems?


Lasers and Their Uses in Sensing and Object Detecting

Lasers and Their Uses in Sensing and Object Detecting

A subset of light is the focused cohesive beams that make up lasers, which can be used in optical sensing. These devices provide benefits of greater range, precision, and even mapping for mobile robotics.


Fundamentals of Grounding in Industrial Automation and Control Systems

Fundamentals of Grounding in Industrial Automation and Control Systems

The subject of grounding in electronics is broad and complex, spanning across a variety of functions and objectives. In this article, we will investigate the applications and regulation of grounding in control systems on a fundamental level.


The Basics of Optical Sensors and Common Types

The Basics of Optical Sensors and Common Types

Optical sensors are one of the most popular sensor types in industrial automation. This article covers optical sensor basics and commonly used types, including fiber optic, photoelectric, and optical encoders.


Understanding Thermal and Pressure Safety Valves for Fluid Flow Systems

Understanding Thermal and Pressure Safety Valves for Fluid Flow Systems

Safety is a concern in any system containing potential energy, whether electrical, chemical, or fluid. Each has methods of protection, and for fluid systems, certain shutoff valves are used in situations when excess pressure can be a problem.


Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.


Introduction to Industrial Sensors

Introduction to Industrial Sensors

Industrial sensors can be found in nearly every modern industrial process, regardless of complexity. Learn the history, evolution, and variety of sensors that make manufacturing the modern marvel we see today.


Addressing Common Industrial IoT Cybersecurity Risks For Control Systems

Addressing Common Industrial IoT Cybersecurity Risks For Control Systems

Addressing cybersecurity threats introduced by IIoT technology and devices can quickly seem overwhelming. However, an understanding of the risks can lead to some straightforward countermeasures.


Siemens TIA Portal and S7-1200 Tutorial 2: Analog Inputs

Siemens TIA Portal and S7-1200 Tutorial 2: Analog Inputs

Programming simple coil and contact commands is an easy matter in most PLC IDEs. Connecting and configuring analog inputs can be more challenging with various bit resolutions and conversion commands.


An Engineer Explains the Hexadecimal and Octal Number Systems

An Engineer Explains the Hexadecimal and Octal Number Systems

Computers understand values as long strings of binary bits, but we humans convert them to other systems for convenience. Decimal makes sense, but what about hexadecimal and the lesser-known octal systems?


Understanding Sensor Specifications

Understanding Sensor Specifications

Operating voltage, linearity, dimensions, polarity protection, range… When it comes to sensors, every situation calls for understanding these specs in detail during design, purchasing, and installation.


What is Proportional Gain?

What is Proportional Gain?

This article discusses the meaning and effects of proportional gain in a controlled system such as motion, temperature, and fluid flow.


How To Know When Predictive Maintenance Isn’t An Ideal Solution

How To Know When Predictive Maintenance Isn’t An Ideal Solution

To know if predictive maintenance is the right strategy, it might help to first recognize if it isn’t. Here are some indicators that your organization should improve before implementing predictive maintenance.


Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

We are taught that parallel circuits maintain equal voltage across all branch resistors, equally sharing the source voltage. But reality is often far from ideal, and individual devices certainly impact the rest of the circuit.


Types of Actuators: Comparing Pneumatic vs. Electric Actuators

Types of Actuators: Comparing Pneumatic vs. Electric Actuators

Actuators are used to control the motion of manufacturing devices and raw materials. This article will compare electric actuators and several types of fluid-power actuators.


An Introduction to Types of Closed-loop Motor Control

An Introduction to Types of Closed-loop Motor Control

Closed-loop motor control is a control system used to regulate the output of a motor. Learn about the four common types of closed-loop motor control systems to understand each one’s inner-workings and applications.


Arduino PLC IDE Tutorial 2: Analog I/O and External Devices

Arduino PLC IDE Tutorial 2: Analog I/O and External Devices

Previously, we described how to use the new Arduino PLC IDE to control discrete devices. This tutorial will describe how to connect various peripheral equipment (VFD and robot) using analog inputs and outputs.