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The Beginner’s Guide to Automation: Testing, Commissioning, and Debugging

The Beginner’s Guide to Automation: Testing, Commissioning, and Debugging

When setting up a system for the first time, the process can seem complex and daunting. However, there are tools available to make the job much easier before commissioning.


FANUC Robot Ethernet Tutorial: Setting Up PLC I/O Communication

FANUC Robot Ethernet Tutorial: Setting Up PLC I/O Communication

Learn how to set up Ethernet/IP communications, including steps for both the FANUC controller and the Studio 5000 environment for a Rockwell PLC.


Understanding Industrial Ethernet Connections: RJ45, Fiber, M12, and SFP

Understanding Industrial Ethernet Connections: RJ45, Fiber, M12, and SFP

Ethernet switches can use four different types of connections: RJ45, fiber, M12, and SFP. Understanding the difference can help with network troubleshooting, design, or alteration.


Temp Sensing With RTDs: Wiring Connection and Transmitter Setup

Temp Sensing With RTDs: Wiring Connection and Transmitter Setup

Learn how to measure temperature using an RTD and a temperature transmitter to convert resistance into common analog voltage or current values for process control.


How to Wire Motor Starters and Contactors

How to Wire Motor Starters and Contactors

This article investigates the basic components and wiring conventions for common three-phase motor starter configurations, including direct online, reversing, and star-delta.


Motor Starter Wiring Infographic

Motor Starter Wiring Infographic

Complete wiring guide for 3-phase motor starters with and without overload (OL) relays.


Understanding RMS and True RMS for Meters and Mechanical Measurements

Understanding RMS and True RMS for Meters and Mechanical Measurements

Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math definitions we learned in electronics class, why is this distinction actually important?


A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic over electrical controls?


Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Teardown: What’s Inside a Solenoid-Controlled Safety Interlock?

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and operator from harm. But what’s inside, and how do these switches work?


Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.


PLC and I/O Module Wiring Diagram Infographic

PLC and I/O Module Wiring Diagram Infographic

A complete diagram for wiring nearly any kind of discrete I/O module, including digital, AC, or relay, including both sourcing and sinking varieties.


Enhancing Durability and Reliability With Connectors for Harsh Environments

Enhancing Durability and Reliability With Connectors for Harsh Environments

Choosing the right connector for industrial applications is no small feat. This article will discuss factors you must consider, including electrical, mechanical, and shape.


There’s This Thing Called ‘Skin Effect’ in Wires: What Does it Mean to You?

There’s This Thing Called ‘Skin Effect’ in Wires: What Does it Mean to You?

Current flow in wires is often modeled with a perfectly circular cross-section, with the size of the wire being responsible for the maximum current. This is true, but there’s more to the story.


Understanding Delta-Wound Three-Phase Motors for Industrial Applications

Understanding Delta-Wound Three-Phase Motors for Industrial Applications

There are two types of winding designs inside three-phase industrial motors: Wye and Delta. Although the motors and connections look similar on the outside, this article discusses the internal construction for Delta wound motors.


Pulse Frequency Modulation (PFM): It’s Not PWM, But Related

Pulse Frequency Modulation (PFM): It’s Not PWM, But Related

Every so often, a new data format comes along, and we first consider that it might simply be a mistake in typing. Pulse Frequency Modulation (PFM) is not brand new, but still unknown to many engineers.


Fundamentals of Industrial Networking: Basic Terms and Concepts

Fundamentals of Industrial Networking: Basic Terms and Concepts

This article includes a list of some common definitions for industrial networking concepts, described in simplified terms to provide a baseline understanding of the concepts.


Using Loop Powered Isolators to Solve Ground Loop Problems

Using Loop Powered Isolators to Solve Ground Loop Problems

Many signal sources and process transmitters do not include isolation, which can cause problems when the instruments are at different locations. A loop powered isolator is often the solution.


Grounding and UL 508A Standards - Part 2, Sizing and Power Supplies

Grounding and UL 508A Standards - Part 2, Sizing and Power Supplies

Additional rules for the grounding and bonding of industrial control panels include the sizing of ground conductors and the conditions that dictate when power supplies and transformers must be grounded.


Understanding Fiber Optic’s Role in Photoelectric Sensing

Understanding Fiber Optic’s Role in Photoelectric Sensing

Photoelectric sensors and fiber optic sensors are very similar in a lot of ways, but which one is superior in function and durability, and under what conditions might one be preferred?


Raspberry Pi Sensors: Sense HAT Temperature, Pressure, and Humidity

Raspberry Pi Sensors: Sense HAT Temperature, Pressure, and Humidity

Explore the sensors used to obtain temperature, pressure, and humidity for industrial applications on this value-packed, compact add-on for the Raspberry Pi.