Latest Metal Technical Articles

Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft…

Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft starter for your application may require more investigation than you thought.

Many articles address the wiring and implementation of analog control signals, but where are they used, and what might…

Many articles address the wiring and implementation of analog control signals, but where are they used, and what might make them a better (or perhaps worse) decision than digital input/output devices?

Using the right motor for the right task is critical - but what happens if the motor is connected to the wrong supply? It…

Using the right motor for the right task is critical - but what happens if the motor is connected to the wrong supply? It is never recommended, but important to quickly understand symptoms of incorrect wiring.

Directional control valves (DCVs) come in many shapes and sizes for pneumatic and hydraulic applications. Learn to…

Directional control valves (DCVs) come in many shapes and sizes for pneumatic and hydraulic applications. Learn to distinguish the different configurations and the meaning of external markings.

Digital signals hold a prominent position due to their compatibility with computers. But what are digital signals, and…

Digital signals hold a prominent position due to their compatibility with computers. But what are digital signals, and what are some examples of the various devices used with digital inputs and outputs?

Single-phase motors are common in household and small industrial devices. They are a bit more complex than 3-phase…

Single-phase motors are common in household and small industrial devices. They are a bit more complex than 3-phase models, so it’s important to recognize failure modes and common symptoms.

Virtual networks can connect or isolate various local control networks through configuration of a managed switch. Why…

Virtual networks can connect or isolate various local control networks through configuration of a managed switch. Why would we use VLANs, and how can you segment a network switch to create a VLAN?

Ground wires reduce the risk of injury and damage from faulty equipment. Shops designing according to the UL 508A…

Ground wires reduce the risk of injury and damage from faulty equipment. Shops designing according to the UL 508A standard must understand how, when, and why to properly ground and bond circuits.

Structured Text (ST) is one of the common IEC programming languages that can be used in programming PLCs. Learn how to…

Structured Text (ST) is one of the common IEC programming languages that can be used in programming PLCs. Learn how to use structured text to write executable programs for MELSEC’s FX series PLC.

Compliance and compensator devices are used in processes where variation and uncertainty are prevalent. What sorts of…

Compliance and compensator devices are used in processes where variation and uncertainty are prevalent. What sorts of compliance devices are used, and what distinct advantages are held by each?

Measuring time delays between equipment events predates digital control systems. What are the types of timers, and how…

Measuring time delays between equipment events predates digital control systems. What are the types of timers, and how did they work before the advent of PLCs? And how do PLCs continue the tradition?

Mathematical operations are essential in PLC programming as they help in creating an argument output that is based on…

Mathematical operations are essential in PLC programming as they help in creating an argument output that is based on proportionality and numbers. Learn how to implement mathematical operations in FX and Q Series PLCs.

Rockwell Automation’s Micro800 series is the modern replacement for some older MicroLogix PLCs. Learn how to get…

Rockwell Automation’s Micro800 series is the modern replacement for some older MicroLogix PLCs. Learn how to get started with basic I/O, plus timers and counters, to build your own programs in a snap!

I could run down to the local box store or internet marketplace and buy a 5-port switch for less than 20 dollars, or…

I could run down to the local box store or internet marketplace and buy a 5-port switch for less than 20 dollars, or invest in an industrial switch for hundreds. Why would I choose the industrial switch?

Force compensators and force compliance end effectors can expand the capabilities of traditional robotics to reach into…

Force compensators and force compliance end effectors can expand the capabilities of traditional robotics to reach into difficult processes, ranging from grinding and alignment to precision measurement.

Stepper motor control can be useful for motion applications. Learn the circuit connection and programming instructions…

Stepper motor control can be useful for motion applications. Learn the circuit connection and programming instructions for implementing stepper motor control using GX Works 2 on MELSEC FX-Series PLCs.

Three-phase motors are a backbone of the modern industrial control landscape. But plenty of applications still rely on…

Three-phase motors are a backbone of the modern industrial control landscape. But plenty of applications still rely on single-phase motors. Can these types of motors be reversed, and if so, how?

Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the…

Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the process than simply picking gain (k) values and calculating an output value.

GX Simulator2 is one of MELSOFT’s essential tools for the simulation of programs in a virtual PLC and works with GX…

GX Simulator2 is one of MELSOFT’s essential tools for the simulation of programs in a virtual PLC and works with GX Works2. Learn how to virtually simulate and test your ladder programs.