Latest Metal Technical Articles

An introduction to the various tag types used within one of the leading supervisory control and data acquisition (SCADA)…

An introduction to the various tag types used within one of the leading supervisory control and data acquisition (SCADA) software powering IIoT, HMI, and I4.0 applications: Ignition by Inductive Automation.

Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do…

Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?

Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines…

Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines temperature profiling, discusses the process components, and describes the various benefits it offers.

Selecting a suitable electrical connector is a process that is based on how you will terminate it to the system. This…

Selecting a suitable electrical connector is a process that is based on how you will terminate it to the system. This article provides advice on how to make the right contact selection for your industrial or robotic system.

Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission…

Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission process, leading to various methods for determining whether received data has been damaged.

Learn how to build a machine learning model to predict failure classification based on machine parameters using a…

Learn how to build a machine learning model to predict failure classification based on machine parameters using a synthetic dataset modeled after a milling machine, the same process used in real-world systems.

The Lean process uses a method of implementation focusing only on actions providing value to customers. The following…

The Lean process uses a method of implementation focusing only on actions providing value to customers. The following five steps break down the process into discrete modules when introducing efficiency to production.

Most grippers are powered by either air or electricity. Learn about the questions and factors an engineer should consider…

Most grippers are powered by either air or electricity. Learn about the questions and factors an engineer should consider to make the best decisions while selecting a gripper to use for unique applications.

Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use…

Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use set/reset instructions in MELSOFT series GX Works2 to latch and release an output.

Process automation relies on precise control systems to operate production equipment for everything from lumber to…

Process automation relies on precise control systems to operate production equipment for everything from lumber to pastries. Using control algorithms produces stable, accurate, and often delicious results.

Hydraulic pumps take energy from a source, usually an electric motor or combustion engine, and turn it into a usable…

Hydraulic pumps take energy from a source, usually an electric motor or combustion engine, and turn it into a usable force to complete work. What kind of hydraulic pumps exist, and how do they work?

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved…

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.

Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should…

Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should be standardized across projects and platforms to streamline future development.

System dynamics is primarily concerned with understanding complex systems’ behaviors over time. Mathematical and…

System dynamics is primarily concerned with understanding complex systems’ behaviors over time. Mathematical and computer models can help identify responses before turning to costly real-world experiments.

Engineers face a common challenge of moving objects from one point to another, especially in a production line. This…

Engineers face a common challenge of moving objects from one point to another, especially in a production line. This article will introduce the pneumatic cylinder as used in industrial automation.

This article features an in-depth discussion of the various options for buttons and switches, including function, styles,…

This article features an in-depth discussion of the various options for buttons and switches, including function, styles, shapes, and illumination options for all kinds of control panel inputs.

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems:…

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to…

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!

Mitsubishi's FX series PLC is one of MELSOFT GX Developer’s most popular automation solutions for small and…

Mitsubishi's FX series PLC is one of MELSOFT GX Developer’s most popular automation solutions for small and medium-scale applications. Learn how to use GX Developer software to program the FX series PLC.